Automated Multi-Lane Sachet Filling System for Granules and Powders

Automated multi-lane sachet system for high-speed, precise filling of granules and powders. Ensures accurate portion control, airtight sealing, and reduced waste to boost production efficiency. Features a compact, easy-to-integrate design with minimal maintenance for seamless, reliable operation.

Product Details

Automated Multi-Lane Sachet Filling System for Granules and Powders

Packmate (GuangDong) Co., Ltd. introduces its Automated Multi-Lane Sachet Filling System, a pinnacle of engineering designed for the high-speed, high-volume, and ultra-precise packaging of granular and powdered products. This fully integrated, turnkey production line represents over three decades of specialized expertise in creating intelligent packaging solutions. It seamlessly combines advanced counting, precision weighing, automated bag forming, filling, and hermetic sealing into one robust system. Engineered to meet the stringent demands of modern manufacturing, this system is the definitive answer for industries seeking to eliminate waste, guarantee portion control accuracy, and achieve unparalleled production throughput while adhering to the highest hygiene and quality assurance standards.

Product Features

This system is engineered with a suite of advanced features that deliver exceptional operational performance, reliability, and user convenience.

  • High-Speed Multi-Lane Architecture: Simultaneously operates multiple independent packaging lanes, exponentially increasing output compared to traditional single-lane machines and maximizing floor space efficiency for superior productivity.
  • Ultra-Precise Dosing Technology: Integrates highly accurate multi-head weighers or advanced counting sensors to ensure each sachet contains the exact specified weight or count, ensuring product consistency, compliance, and significant material savings.
  • End-to-End Automation: Features a fully automated workflow from product infeed to finished sachet discharge, drastically reducing labor dependency, minimizing human error, and ensuring consistent, uninterrupted operation.
  • Versatile Material & Format Flexibility: Capable of processing a wide range of laminated and composite roll films to provide optimal barrier protection. Easily produces various sachet styles (pillow, gusseted) and allows for rapid changeovers between different sizes and designs.
  • Intelligent HMI Control System: Centralized control via a user-friendly industrial touchscreen interface for effortless recipe management, real-time production monitoring, parameter adjustment, and diagnostic access, streamlining operation and maintenance.
  • Robust & Hygienic Construction: Built with high-grade stainless steel and food/pharmaceutical-grade contact surfaces, ensuring long-term durability, ease of cleaning, and full compliance with GMP and other industry hygiene standards.
  • Integrated Quality Assurance Modules: Designed for seamless integration of in-line checkweighers and metal detectors, enabling 100% real-time quality control and automatic rejection of any non-conforming sachets.
  • Compact & Streamlined Design: Engineered for a small footprint, facilitating easy integration into existing production layouts while ensuring minimal maintenance requirements for continuous, seamless operation.

Technical Specifications

Parameter Specification
Product Type Granules, Powders, Fine Particles
Packaging Speed Up to 1200 bags per minute (configurable based on lanes & product)
Number of Lanes 4 to 16 lanes (custom configurable)
Weighing / Counting Accuracy ±0.1g to ±1g or ±1 particle (depends on product and dosing system)
Bag Size Range (L x W) Length: 30mm – 200mm; Width: 20mm – 140mm
Film Material Laminates (PET/AL/PE, PET/PE, NY/PE), Kraft Paper, Composites
Sealing Type Constant heat sealing or impulse sealing for airtight integrity
Control System PLC with Industrial Touchscreen HMI
Power Supply Customized to local standards (e.g., 380V/50Hz 3Phase)
Machine Dimensions (LxWxH) Approx. 5000mm x 1800mm x 2200mm (varies with configuration)
Construction Material 304 Stainless Steel (Food/Pharma Grade contact parts)

Product Application Fields

The Automated Multi-Lane Sachet Filling System is a versatile solution critical for a diverse range of industries where precision, speed, and hygiene are non-negotiable. Its primary application is in the snus and nicotine pouch industry, where it excels at packaging precise, small-dose portions with absolute consistency. It is equally indispensable in the food and beverage sector for packaging items such as instant coffee, sugar, spices, tea, powdered milk, soup mixes, and seasoning granules. Within the pharmaceutical and nutraceutical industries, it reliably handles powders, granular supplements, and herbal medicines, ensuring accurate dosing and contamination-free packaging. Furthermore, it serves the daily chemical and agrochemical industries for packaging detergents, shampoo samples, pesticides, and seeds. This system is the backbone for any business requiring reliable, high-output, and precise portion-packaged solutions for dry goods.

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