Advanced Liquid and Granular Surface Cleaner Filling System for Industrial Packaging

This advanced filling system delivers high-precision packaging for both liquid and granular industrial surface cleaners. Engineered to accelerate production, minimize material waste, and ensure secure, leak-proof seals for maximum product integrity and output efficiency.

Product Details

Advanced Liquid and Granular Surface Cleaner Filling System for Industrial Packaging

Packmate (GuangDong) Co., Ltd. introduces its Advanced Liquid and Granular Surface Cleaner Filling System, a pinnacle of engineering designed to meet the rigorous demands of the industrial chemical and cleaning products sector. This state-of-the-art system is engineered for the high-precision, high-speed packaging of both liquid formulations and granular cleansers into formats such as stick packs and sachets. Leveraging over three decades of expertise in intelligent packaging solutions, Packmate integrates robust, corrosion-resistant construction with smart, servo-driven automation. This machine streamlines your production line, dramatically boosts output, minimizes material waste, and ensures consistently perfect, leak-proof seals. It represents a complete, turnkey solution for manufacturers seeking superior efficiency and product integrity in their packaging operations.

Product Features

The Advanced Liquid and Granular Surface Cleaner Filling System is built on a foundation of versatility, precision, and durability, offering a seamless packaging experience for a wide range of product viscosities and particulate sizes.

  • Dual-Function, Multi-Format Filling: A single, intelligently designed system expertly handles both free-flowing liquids and granular or powdered materials. It efficiently produces various packaging formats, including stick packs and sachets, eliminating the need for multiple machines and saving significant capital investment and factory floor space.
  • High-Precision Servo-Driven Technology: Utilizes advanced servo motors for all critical filling and sealing movements, ensuring unparalleled accuracy with minimal deviation. This guarantees consistent fill weight for every single unit, protecting your profit margins and upholding brand reputation for quality.
  • Robust, Corrosion-Resistant Construction: All key components in contact with aggressive chemical formulations are manufactured from high-grade stainless steel and specialized alloys. This ensures exceptional long-term durability and reliable, maintenance-friendly operation even in the most demanding production environments.
  • Intuitive HMI Touchscreen Control Panel: Features a user-friendly graphical interface that allows for rapid changeovers between different product types and packaging formats. Operators can easily set parameters, monitor production statistics in real-time, and access diagnostic data for optimal operational control.
  • Integrated Safety and Protection Systems: Equipped with comprehensive safety guards, emergency stops, and intelligent fault detection. Systems like no-bag-no-fill and automatic sealing temperature control prevent material waste and ensure perfect package integrity on every cycle.
  • High-Speed Production Capability: Engineered for maximum throughput, capable of producing a high volume of packs per minute. This dramatically increases your production capacity, enabling you to meet large-scale order demands efficiently and scale your operations.

Technical Specifications

The following table details the core technical parameters of the Advanced Liquid and Granular Surface Cleaner Filling System, defining its operational capacity and scope.

Parameter Specification
Machine Type Automatic Vertical Form-Fill-Seal (VFFS) Packaging System
Applicable Products Liquid Surface Cleaners, Granular/Powdered Cleansers
Packaging Formats Stick Packs, Sachets
Filling Range 1ml – 50ml (Liquid), 1g – 50g (Granular)
Filling Accuracy ±0.5% – 1% (Servo-Driven)
Production Speed Up to 200 packs per minute (dependent on product & format)
Film Material Laminated films (e.g., PET/AL/PE, PET/PE, NY/PE)
Sealing Type Four-side seal, Back seal
Power Supply 380V/220V, 50Hz/60Hz, 3 Phase (Customizable)
Air Pressure 0.6-0.8 MPa
Machine Dimensions (L*W*H) Approx. 1500mm * 1000mm * 2000mm
Machine Weight Approx. 800 kg
Control System PLC with Color Touchscreen HMI
Main Construction Material 304 Stainless Steel (Contact Parts), Powder-coated carbon steel

Product Application Fields

This advanced filling system is an indispensable asset across a broad spectrum of industries that require precise, hygienic, and efficient packaging of challenging substances. Its primary and secondary application fields include:

  • Industrial & Institutional Cleaning Chemicals: Ideal for packaging concentrated liquid detergents, disinfectants, degreasers, and abrasive granular cleansers used in commercial and industrial settings.
  • Household Cleaning Products: Perfect for single-dose or multi-dose sachets and stick packs of liquid laundry detergents, dishwashing soaps, floor cleaners, and scrubbing powders.
  • Automotive Care Products: Suitable for packaging liquid car wash soaps, waxes, wheel cleaners, and granular interior cleaning compounds.
  • Food Service & Hospitality Chemicals: Used for packaging liquid and granular sanitizers, dish machine detergents, and cleaning solutions for the food service industry.
  • Agricultural & Horticultural Chemicals: Applicable for packaging liquid fertilizers, pesticides, and granular soil treatments in small, precise doses.
  • General Chemical & Pharmaceutical: Can be adapted for packaging various non-hazardous liquid and granular chemical reagents, salts, and powdered ingredients where precision filling is critical.

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