The Packmate DS-100 is a fully automatic, high-speed three- and four-side seal packaging machine engineered for reliable sealing, clean pouch presentation, and efficient continuous production. Built on an industrial stainless-steel frame and governed by an automatic control system, the DS-100 delivers stable cycle-to-cycle performance for small-format pouches. It supports multiple seal styles to match different product positioning and retail display requirements, while remaining compatible with a wide range of flexible films and paper-based packaging. Designed for modern production lines and co-packing operations, the DS-100 helps manufacturers increase throughput, reduce operator dependency, and standardize finished-pack quality across batches and SKUs.
Product Introduction
Packmate DS-100 integrates forming and sealing processes into a compact, robust solution for sachets and small pouches. It is optimized for consistent three-side or four-side sealing with repeatable pressure and heat control, supporting a neat seal edge, uniform closure strength, and professional-looking packs. With flexible configuration for sealing patterns and material types, the DS-100 is well-suited for fast changeovers within the supported bag size range, enabling production teams to respond quickly to diverse packaging needs without sacrificing stability.
Product Features
High-speed productivity for demanding lines: Runs at approximately 80–145 bags/min (subject to product characteristics, film type, and pouch dimensions), supporting higher daily output and shorter lead times.
3-side and 4-side seal capability in one machine: Enables both three-side seal and four-side seal formats, allowing the same platform to serve multiple product ranges and regional packaging standards.
Multiple sealing aesthetics for brand alignment: Offers seal pattern options including straight line, grid texture, and plain/no-line, helping match shelf presentation, tactile feel, and brand expectations.
Broad material compatibility: Supports common packaging materials such as PE, PP, PVC, OPP, and paper, enabling flexible sourcing, faster transitions between categories, and easier material trials.
Automatic control for repeatability: The integrated automatic control system reduces reliance on manual adjustments, improves process consistency, and helps minimize common defects such as weak seals, misalignment, and rework.
Industrial stainless-steel construction: Stainless-steel structure improves corrosion resistance and supports hygienic, easy-to-clean operation, helping the machine perform reliably in long-running production environments.
Factory-friendly power integration: Uses 220V/380V with 2.2 kW power consumption, providing efficient operation and straightforward integration into standard industrial electrical systems.
Stable pneumatic support: Requires 0.6 MPa compressed air to maintain consistent mechanical动作 and sealing actions during high-speed continuous runs.
Compact footprint with solid stability: The balanced machine structure and industrial weight improve vibration control and overall operational stability during extended production.
Technical Specifications
| Model | Packmate DS-100 |
| Machine Type | Fully Automatic High-Speed Three & Four Side Seal Packaging Machine |
| Sealing Formats | 3-Side Seal / 4-Side Seal |
| Bag Size Range | Length: 40–120 mm; Width: 25–85 mm |
| Sealing Pattern Options | Straight Lines / Grids / No Lines |
| Compatible Materials | PE / PP / PVC / OPP / Paper |
| Operating Mode | Fully Automatic |
| Control System | Automatic Control System |
| Speed | Approx. 80–145 bags/min (depends on product/film/bag size) |
| Power Supply | 220V / 380V |
| Power Consumption | 2.2 kW |
| Air Pressure Requirement | 0.6 MPa |
| Machine Dimensions (L×W×H) | 1400 × 1000 × 1400 mm |
| Net Weight | 450 kg |
Application Fields
The Packmate DS-100 is ideal for manufacturers and co-packers seeking consistent sealing quality and high throughput for small pouches and sachets within the supported size range. Typical applications include:
Food and snack: Single-serve packs, seasonings, condiments, dried ingredients, and small-format foods where clean seals and stable output are critical.
Beverage-related and powdered products: Portion packs and sachets for drink mixes, functional powders, and similar products that benefit from reliable side sealing and uniform pack appearance.
Pharmaceutical and healthcare: Packaging operations requiring repeatable process control and dependable closure quality for small dose or sample-style formats.
Daily chemicals and household goods: Sample packs and small pouches for detergents, personal care items, and other fast-moving consumables.
General industrial and OEM packaging: 3-side/4-side sealed pouch applications using PE/PP/OPP films or paper-based materials where standardized output and automation are required.
