Pack Mate DS400 is a fully automatic filling production line designed to deliver stable, high-speed bottling for liquids and free-flow products in beverage, food, pharmaceutical, and chemical plants. Built for PET and glass bottles, it combines gravity filling, PLC-based control, a touch-screen HMI, and an integrated CIP (Clean-In-Place) system to maintain consistent fill performance, hygienic operation, and efficient changeovers within a compact, production-ready layout.
Product Introduction
The DS400 integrates key bottling functions into one coordinated line, helping manufacturers standardize daily production with dependable automation and repeatable results. The line is engineered around a process-focused design with stainless-steel product-contact surfaces to support cleanability, durability, and long-term stability in demanding factory environments.
To fit global plant requirements, DS400 supports common industrial power standards (AC 220V/380V, 50/60Hz). A PLC coordinates motion, filling cycles, and safety interlocks, while the touch-screen interface provides quick access to operating parameters, production monitoring, and routine adjustments. With an output range of 1,000–10,000 bottles per hour, the DS400 can serve both expanding facilities and high-demand production lines, providing scalable capacity without sacrificing operational consistency.
Product Features
Fully Automatic, High-Throughput Workflow
DS400 is designed for continuous, fully automatic operation to reduce manual handling and stabilize production rhythm. By minimizing operator intervention, the line helps lower labor intensity, improve shift-to-shift consistency, and support higher overall equipment effectiveness in multi-shift environments.
PET & Glass Bottle Compatibility
The line supports both PET and glass bottles, enabling manufacturers to run multiple packaging formats on a standardized platform. This flexibility helps simplify equipment planning, shorten project lead times for new SKUs, and reduce the need for dedicated lines when packaging requirements change.
Gravity Filling for Stable, Repeatable Output
Gravity filling is applied to achieve steady product delivery and consistent filling behavior for suitable materials. Combined with PLC coordination, DS400 helps maintain reliable cycle timing and repeatability, contributing to stable throughput across long production runs.
Integrated CIP (Clean-In-Place) for Hygiene and Fast Turnarounds
The built-in CIP cleaning system supports internal cleaning without extensive disassembly, reducing downtime and improving sanitation control. This is especially beneficial in beverage and food operations where frequent cleaning is routine, and in pharmaceutical or chemical processes where cleanliness and disciplined changeovers are essential.
Touch-Screen HMI + PLC Control for Practical Operation
A user-friendly touch screen streamlines daily operation, parameter setting, and process monitoring. PLC control enhances stability and repeatability, enabling dependable interlocks and coordinated responses across the line for safer, more consistent production performance.
Stainless-Steel Construction for Industrial Durability
Stainless-steel structure and product-contact surfaces provide corrosion resistance, robust mechanical strength, and easier washdown. This construction supports hygienic requirements and helps the line remain reliable in environments with moisture, frequent cleaning, or chemically demanding conditions.
Technical Specifications
| Product Name | Filling Production Line (DS400) |
|---|---|
| Brand | Pack Mate |
| Model | DS400 |
| Automation | Fully Automatic |
| Operation | Touch Screen (HMI) |
| Control System | PLC |
| Filling Type | Gravity Filling |
| Applicable Materials | Powder / Particles / Liquid |
| Bottle Type | PET Bottle / Glass Bottle |
| Cleaning System | CIP (Clean-In-Place) |
| Capacity | 1,000–10,000 bottles/hour |
| Power Supply | AC 220V/380V, 50/60Hz |
| Voltage | 380V |
| Main Material | Stainless Steel |
| Dimensions (L×W×H) | 2200 × 1200 × 2250 |
| Warranty | 1 Year |
Application Fields
Beverage Industry
Ideal for automated bottling of beverage products that require stable output, consistent filling performance, and hygienic cleaning routines to support daily, high-frequency production.
Food Industry
Suitable for food-grade packaging where stainless-steel construction and CIP capability help maintain cleanliness, support rapid cleaning cycles, and keep production running with minimal disruption.
Pharmaceutical Industry
Designed for filling tasks that demand controlled processing, reliable automation, and repeatable operation, supporting quality-driven manufacturing and disciplined line management.
Chemical Industry
Applicable to chemical packaging environments where robust stainless-steel durability, stable PLC control, and industrial power compatibility contribute to reliable operation under demanding conditions.
