Automated Sachet and Stick Pack Lines for Sterile Medical Supply Packaging

Automated Sachet and Stick Pack Lines for Sterile Medical Supply Packaging

In the highly regulated and critical field of medical device and supply manufacturing, packaging integrity is paramount. Packmate (GuangDong) Co., Ltd. introduces its state-of-the-art Automated Sachet and Stick Pack Lines, engineered explicitly for the sterile packaging of disposable medical supplies. These fully automated, turnkey systems are designed to handle a comprehensive range of medical-grade products—including antiseptic powders, lubricating gels, single-dose medications, saline solutions, and sterile wipes—with uncompromising precision, speed, and hygiene. Leveraging over three decades of packaging innovation, our lines ensure absolute product integrity from dosing to final hermetic seal. They provide a robust, scalable solution for manufacturers who must adhere to stringent international standards such as GMP, ISO 13485, and FDA regulations, while simultaneously boosting production efficiency and minimizing contamination risks.

Key Product Features

Our Automated Sachet and Stick Pack Lines integrate cutting-edge technology with robust, hygienic design to deliver unmatched performance in medical packaging environments.

• High-Speed Multi-Lane Production: Engineered for maximum throughput, our systems feature multi-lane configurations capable of producing up to 1200 packs per minute. This design dramatically increases output for high-volume medical supply manufacturing without compromising on filling accuracy or seal quality.
• Aseptic Design & Clean-Room Compatibility: Built with sterility as the foremost priority. The systems utilize 316L stainless steel for all product contact parts, offer integrated Clean-in-Place (CIP) and Sterilize-in-Place (SIP) options, and are fully compatible with HEPA-filtered environments to maintain an ISO Class 5-8 cleanroom standard and prevent microbial or particulate contamination.
• Ultra-Precise Servo Dosing Systems: Equipped with advanced servo-driven auger fillers for powders/granules, piston pumps for viscous gels, and peristaltic pumps for liquids. These systems guarantee exceptional filling accuracy within ±0.5% to ±1.0%, ensuring every single-dose sachet or stick pack contains the exact, critical amount required for medical applications.
• Comprehensive In-Line Quality Assurance: The lines feature integrated intelligent inspection systems, including high-precision checkweighers, sensitive metal detectors, and automated vision inspection cameras. These systems continuously monitor and automatically reject any non-conforming packs—be it underweight, overweight, or with seal defects—ensuring 100% quality control and compliance.
• Intuitive HMI & PLC Control System: A centralized, user-friendly touch-screen Human-Machine Interface (HMI) allows for seamless recipe management, real-time production data monitoring, and quick, tool-less changeovers between different pack formats and materials. This minimizes downtime, reduces operator error, and enhances overall equipment effectiveness (OEE).
• Flexible Material Handling for Barrier Protection: Capable of processing a wide array of medical-grade laminated films, including structures like Paper/Al/PE, PET/AL/PE, and NY/PE. The systems deliver consistent, strong, and hermetic seals (3-side for sachets, 4-side for stick packs) to ensure excellent barrier properties against moisture, oxygen, and contaminants, thereby extending product shelf life.

Technical Specifications

Product Application Fields

Packmate’s Automated Sachet and Stick Pack Lines are indispensable in environments where sterile, reliable, and precise single-dose packaging is critical. They are ideally suited for packaging a diverse range of disposable medical and pharmaceutical supplies.

• Single-Dose Pharmaceuticals: Precise packaging of powdered antibiotics, analgesics, electrolytes, and other oral solid or liquid medications in unit-dose sachets.
• Surgical & Wound Care Products: Sterile packaging of antiseptic powders, irrigation solutions (saline, sterile water), lubricating surgical gels, and hydrogel wound dressings in stick packs or sachets.
• Diagnostic & Laboratory Reagents: Accurate filling of liquid buffers, enzyme substrates, calibration powders, and other sensitive reagents requiring contamination-free, sealed packaging.
• Medical Device Kits & Components: Packaging of sterile alcohols, prep pads, conductive gels for electrodes, and other liquid or gel components used in disposable medical procedure kits.
• Personal Protective Equipment (PPE) Accessories: Unit-dose packaging of hand sanitizer gels, surface disinfectant wipes (in moist format), and skin prep solutions.