Automated Powder Filling and Sealing System for Sachet and Stick Pack Production

Automated Powder Filling and Sealing System for Sachet and Stick Pack Production

Packmate (GuangDong) Co., Ltd. introduces its state-of-the-art Automated Powder Filling and Sealing System, engineered as a complete, high-performance solution for the precise and hygienic packaging of fine powders like spinach powder, nutritional supplements, and food ingredients into sachets and stick packs. Building on over three decades of specialized engineering expertise in high-speed pouch packaging, this system represents the pinnacle of automation, integrating advanced filling, inert gas flushing, and precision sealing into one robust, user-friendly line. It is designed to maximize production throughput, guarantee exceptional product freshness by minimizing oxidation, and ensure consistent, reliable package integrity from the first fill to the final sealed pack. This turnkey system is the optimal choice for manufacturers in the health food, pharmaceutical, and premium powder industries seeking to scale operations, reduce waste, and protect sensitive product quality with an industrial-grade, durable packaging machine.

Product Features

The Automated Powder Filling and Sealing System is packed with sophisticated features designed for operational excellence, versatility, and uncompromising product safety.

• High-Speed Servo Auger Filling: Equipped with advanced servo-driven auger fillers for unparalleled dosing accuracy, achieving weight tolerances as tight as ±1% to eliminate product giveaway and ensure consistent fill weight for every sachet or stick pack.
• Dual-Format Packaging Flexibility: Engineered for seamless production switching between sachets and stick packs with quick-change tooling, providing maximum adaptability to meet diverse market demands and packaging styles without significant downtime.
• Integrated Nitrogen Flushing System: A critical feature for product preservation, this system displaces oxygen within the package with inert nitrogen gas, significantly extending shelf life by preventing oxidation and preserving the powder’s color, nutrient content, and flavor profile.
• Intelligent Touch-Screen Control Panel: Features a user-friendly industrial PLC with a graphical Human-Machine Interface (HMI) for intuitive setup, real-time monitoring of all production parameters (speed, count, temperature), and storage of multiple product recipes for instant recall.
• Hygienic All-Stainless Steel Construction: Built with food-grade 304 stainless steel in all product contact areas, the machine meets stringent hygiene standards, is easy to clean and maintain, and offers superior corrosion resistance for long-term durability in demanding production environments.
• In-Line Checkweigher and Automatic Reject: An integrated checkweigher continuously verifies the weight of each pack, automatically ejecting any under or over-filled units to ensure 100% quality compliance and eliminate the need for manual inspection.
• Robust and Airtight Sealing: Utilizes precision-heated sealing jaws with fully adjustable temperature and pressure controls to create strong, airtight, and leak-proof seals on a wide variety of laminated packaging films, ensuring product integrity during storage and transit.

Technical Specifications

Product Application Fields

This versatile automated system is engineered to meet the stringent packaging requirements of various industries that deal with fine, sensitive, or high-value powders. Its precision, hygiene, and preservation capabilities make it an ideal solution for:

• Health Food & Nutritional Supplements: Perfect for packaging spinach powder, protein powder, green superfood blends, vitamin mixes, probiotic powders, and meal replacement shakes into single-serve sachets or stick packs.
• Food & Beverage Industry: Ideal for instant soup mixes, drink powders (coffee, tea, cocoa), baking ingredients, flavorings, spices, and powdered sauces, ensuring freshness and accurate dosing.
• Pharmaceutical & Nutraceuticals: Suitable for precise dosing of powdered pharmaceuticals, herbal extracts, and nutraceutical compounds where accuracy, contamination control, and product stability are paramount.
• Daily Chemicals & Specialty Chemicals: Applicable for packaging detergent powders, water treatment chemicals, and other industrial powders in convenient, sealed single-use packages.