Automated Granule and Powder Sachet Packaging System for Probiotics and Supplements

Automated Granule and Powder Sachet Packaging System for Probiotics and Supplements

Packmate (GuangDong) Co., Ltd. presents its premier Automated Granule and Powder Sachet Packaging System, a state-of-the-art engineering solution designed for the high-integrity packaging of sensitive probiotic and nutritional supplement products. As a specialist manufacturer with decades of expertise in high-precision pouch packaging, Packmate has developed this system to address the critical demands of product freshness, accurate dosing, and production efficiency. This fully automated machine is engineered to handle granular and powdered materials with exceptional care, ensuring that the vital potency and shelf-life of premium health supplements are preserved from the production line to the end consumer. It represents a turnkey solution for manufacturers seeking reliability, flexibility, and compliance in their packaging operations.

Product Features

This packaging system is built with a suite of advanced features that set a new standard for performance, hygiene, and operational simplicity in the nutraceutical industry.

Precision Servo Auger Filling: At the heart of the system is a servo-driven auger filling mechanism that guarantees highly accurate and consistent dosing for both free-flowing granules and fine powders. This technology minimizes product giveaway and ensures every sachet contains the exact specified amount, which is crucial for supplement efficacy and regulatory compliance.

Multi-Format Packaging Flexibility: The machine offers unparalleled versatility, easily configured to produce various packaging formats. It can efficiently create single-dose stick packs, multi-lane stick packs (commonly 3 to 5 lanes), and standard sachets. Quick changeover between formats allows manufacturers to respond swiftly to diverse market needs and product lines.

Advanced Airtight Sealing Technology: Incorporating a robust and precisely controlled heat sealing system, the machine creates strong, hermetic, and tamper-evident seals on high-barrier laminate films. This is essential for protecting oxygen and moisture-sensitive probiotics and supplements, thereby preserving product viability and extending shelf life.

Intelligent PLC Control System:

• Features a user-friendly color touchscreen HMI (Human-Machine Interface) for intuitive operation.
• Allows for storage of multiple product recipes for fast changeovers.
• Provides real-time monitoring of speed, count, temperature, and diagnostics.
• Enables quick troubleshooting and minimizes operational downtime.

Hygienic GMP-Compliant Design: Constructed with food and pharmaceutical-grade stainless steel (304/316) for all product contact parts. The frame features a smooth, crevice-free design for easy and thorough cleaning and sanitization, adhering to Good Manufacturing Practice (GMP) standards required for health supplement production.

Optional Integrated Vision Inspection System: An available high-resolution camera system performs inline quality assurance checks. It can automatically detect and reject packs with incorrect fill levels, poor seal integrity, or misprinted codes, ensuring that only perfect products proceed to packaging.

Technical Specifications

Product Application Fields

The Automated Granule and Powder Sachet Packaging System is ideally suited for a wide range of industries where precision, hygiene, and product protection are paramount. Its primary application is in the nutraceutical and dietary supplement sector, perfectly engineered for packaging probiotic blends, vitamin powders, protein supplements, herbal extracts, and electrolyte mixes. The machine is equally effective in the pharmaceutical industry for packaging powdered medicines, oral rehydration salts, and other granular therapeutics. Furthermore, it serves the fine food and beverage industry, handling products such as instant drink mixes, coffee granules, tea powders, and gourmet seasoning blends. This system is the optimal choice for any manufacturer requiring reliable, high-speed, and precise packaging of sensitive dry ingredients into convenient, single-serve pouches.