To date, Packmate has sold over 300 units of oral snus packaging equipment worldwide, serving dozens of leading oral snus and functional pouch brands both domestically and internationally. We are widely recognized in the industry as a technologically advanced, stable, and reliable supplier of oral snus packaging equipment.
Product Overview
Packmate Gen 4 Single-Lane High-Speed Oral Snus Packaging Machine is tailor-made for large-scale continuous production of dry powder, fine powder and moist granular oral snus, nicotine pouches and functional oral packaging products.
The core breakthrough lies in the integrated central cutting mechanism, replacing the separate independent cutters adopted by traditional 4-lane equipment. Multi-lane machines equip separated cutting assemblies for each channel, resulting in asynchronous cutter operation and cumulative pouch length deviation up to 1mm between different lanes; Gen4’s unified central cutting structure realizes synchronous single-point cutting, controlling pouch length tolerance within ±0.1mm, ensuring uniform pouch appearance across all finished products.
Single-lane independent operation greatly simplifies equipment debugging work: without synchronous calibration of multiple lanes, operators only need to adjust one set of film feeding, dosing and sealing parameters, shortening product changeover time by over 60% compared with 4-lane models. The whole machine adopts full servo linkage transmission, supporting long-term stable high-speed operation at 250–300 pouches per minute, perfectly matching manufacturers focusing on single-spec, large-volume continuous production.
Dual dosing system is optional for Gen4: screw metering for dry powder and blow-back metering for moist granules, realizing one machine compatible with two types of raw materials, expanding production flexibility for customers with mixed material production demands. Sealing system supports standard heat transverse sealing or optional ultrasonic narrow-edge sealing, adaptable to non-woven fabric, breathable filter film and composite packaging films.
Key Advantages
✂️ Central Integrated Cutting · Ultra Precise Pouch Length
Exclusive unified central cutting structure abandons multi-channel independent split cutters of 4-lane machines, eliminating the industry common 1mm inter-lane pouch length deviation. Pouch length control accuracy reaches ±0.1mm, all finished pouches keep consistent size, effectively reducing defective products caused by dimensional inconsistency. Serrated/straight cutting knife optional, cutting edge smooth without burrs.
⚡ Single-Lane Ultra-High Speed · Mass Production Efficiency
Single-lane stable operating speed 250–300 strokes/min, total output up to 250–300 pouches/min, production capacity surpasses standard 4-lane Gen1 & Gen2 models. Full servo cam transmission system delivers smooth high-speed operation, low vibration and low noise, supporting 24-hour non-stop continuous industrial production.
🛠️ Single-Lane Simple Debugging · Low Operation Threshold
Single-line independent mechanical layout removes complex multi-lane synchronous calibration procedures. Only one group of film tension, filling volume, sealing temperature and cutting position parameters need adjustment during product switching; new staff can complete parameter setup within 10 minutes, greatly lowering labor operation and maintenance costs, less linkage parts also reduce daily failure probability.
🔄 Optional Dual Dosing System · Dry & Moist Material Universal
Matching Packmate patented metering blow-back device + servo screw dosing dual system option. Freely switch between moist granular snus and dry powder nicotine pouch production on one machine, no need to purchase separate equipment for different raw materials, maximizing customer equipment investment return.
🛡️ Mature Stable Mechanical Architecture · Long Service Life
Built on Packmate’s 30 years oral pouch equipment mechanical design experience, key frames adopt 304 stainless steel + high-strength aluminum alloy. Core bearings and pneumatic components support NSK/SKF and SMC/AirTAC international brand options, with fewer transmission linkages than multi-lane machines, less wear and longer service cycle, convenient disassembly and daily maintenance.
Technical Specifications
Basic Parameters
| Parameter |
Value |
| Model |
Packmate Gen-4 Single-Lane High-Speed |
| Equipment Name |
Single-Lane High-Speed Oral Snus Packaging Machine |
| Applications |
Dry powder / moist granular oral snus, nicotine pouches, functional oral small pouches |
| Number of Lanes |
1 lane |
| Design Speed |
250-300 strokes/min |
| Theoretical Output |
250-300 pouches/min |
| Stable Continuous Production Speed |
250 pouches/min |
| Control System |
Inovance PLC + 7″ Touch Screen HMI |
| Operation Language |
Chinese / English, multi-language customizable |
Packaging Parameters
| Parameter |
Value |
| Pouch Length Range |
20-80 mm (fully customizable) |
| Pouch Width Range |
10-40 mm (fully customizable) |
| Single Pouch Filling Weight |
0.2-3 g, adjustable according to material density |
| Filling Accuracy |
±1% (subject to material fluidity) |
| Pouch Style |
Fin Seal Pillow Pouch |
| Longitudinal Seal Mode |
Dual independent temperature control heat seal |
| Transverse Seal Mode |
Standard heat seal / optional ultrasonic narrow-edge seal |
| Ultrasonic Seal Width (Optional) |
2-5 mm narrow edge |
| Cutting Mechanism |
Central integrated single-point cutting, serrated knife / straight knife optional |
| Applicable Packaging Films |
Non-woven fabric, breathable filter film, composite laminated film |
| Film Width Range |
80-160 mm customized by pouch width |
Dosing System
| Parameter |
Value |
| Standard Configuration |
Servo screw dosing (horizontal/vertical optional) |
| Optional Upgrade |
Dual Dosing System (Screw + Patented Blow-Back Metering) |
| Applicable Raw Materials |
Dry fine powder, moist granules, mixed particles |
| Material Particle Size |
0.01-3 mm |
| Drive Mode |
Independent servo metering control |
| Dust Control |
Fully enclosed feeding structure, zero dust overflow for dry powder production |
Sealing System
| Parameter |
Value |
| Longitudinal Seal |
Dual independent PID temperature control heat seal |
| Optional Transverse Seal |
20kHz/35kHz ultrasonic welding |
| Ultrasonic Power |
2000W |
| Heat Seal Total Power |
2 kW |
| Seal Strength |
Exceeds tensile strength of original packaging film |
| Sealing Material Adaptability |
Non-woven, breathable film, composite membrane, filter paper |
Mechanical Parameters
| Parameter |
Value |
| Overall Dimensions (L×W×H) |
1800 × 950 × 2200 mm |
| Net Weight |
Approx. 980 kg |
| Main Frame Material |
304 food-grade stainless steel + aluminum alloy frame |
| Main Servo Motor Power |
3.0 kW |
| Total Matching Power |
Approx. 6.8 kW |
| Transmission Structure |
Full servo + precision cam linkage |
| Main Bearing Brand |
NSK / SKF optional |
| Pneumatic Components |
SMC / AirTAC optional |
Electrical & Air Supply Parameters
| Parameter |
Value |
| Power Supply |
380V / 220V, 50/60Hz customizable |
| Total Power Consumption |
6.8 kW |
| Compressed Air Working Pressure |
0.6-0.8 MPa |
| Air Consumption |
Approx. 0.22 m³/min |
| Standard PLC Brand |
Inovance |
| Touch Screen |
7-inch color industrial touch HMI |
| Sensors |
Omron / Schneider optional |
Core Feature Highlights
| Feature |
Detailed Description |
| ✂️ Central Integrated Cutting |
Single unified cutting assembly, solve 1mm pouch length deviation of multi-lane independent cutters, tolerance controlled within ±0.1mm |
| ⚡ Single-Lane High-Speed Output |
Max 300 pouches/min, dedicated for single-spec large-batch mass production |
| 🛠️ Simplified Single-Lane Debugging |
No multi-channel synchronous calibration, fast formula switching, low technical operation threshold |
| 🔄 Dual Dosing Optional |
Screw + blow-back dual metering, compatible with dry powder and moist granular materials |
| 🧠 Intelligent Servo Control |
Full servo linkage, fault self-diagnosis, parameter memory storage, one-click recall of production formulas |
| 🛡️ Full Safety Protection |
Full transparent safety guard, emergency stop button, overload & over-temperature automatic protection |
| 🔍 Expandable Detection Module |
Optional eye-mark tracking, missing pouch detection, automatic defective product rejection |
Ideal Application Scenarios
- ✅ Single-variety, large-batch continuous mass production of oral snus & nicotine pouches
- ✅ Factories requiring strict uniform pouch size, eliminating dimensional deviation defective products
- ✅ Dry powder / moist granular dual material mixed production (equipped with dual dosing system)
- ✅ Enterprises pursuing high single-line output and simple daily operation & maintenance
- ✅ Production lines adopting non-woven fabric, breathable filter film high-end packaging materials
Optional Custom Configurations
- 🥣 Automatic vacuum feeding machine / material constant temperature dehumidification system
- 🔩 Dual dosing system (screw metering + blow-back metering)
- ⚖️ Online real-time weight inspection machine
- 🚮 Automatic defective pouch reject device
- 📊 Production data networking monitoring & MES docking module
- 🌫️ Dust removal purification cover for dry powder production
- 🔇 Full soundproof enclosure
- 🎨 Customized machine body surface color
