2st 4-Lane Ultrasonic Oral Snus Packaging Machine

As China’s first manufacturer to solve the packaging challenges of moist granular oral snus and nicotine pouches, Packmate’s 1st Generation 4-Lane Machine features a patented metering blow-back system that eliminates industry-wide pain points such as material sticking and dosing inaccuracy with moist granules.
Delivering a stable output of 160 pouches per minute, it ranks among the most reliable 4-lane oral snus packaging machines on the market today. With over 300 units sold worldwide and proven performance through large-scale production at numerous leading brands both domestically and internationally, Packmate delivers proven stability you can count on.

Product Details

About Guangdong Partner Intelligent Equipment Co., Ltd.

Guangdong Partner Intelligent Equipment Co., Ltd. (Packmate) boasts 30 years of experience in packaging equipment R&D and manufacturing. As one of China’s earliest manufacturers specializing in oral snus and functional oral pouch packaging equipment, we are also the first Chinese company to solve the packaging challenges of moist granular oral snus products.
Starting from our first-generation 4-lane moist granule machine, Packmate has continuously innovated and iterated, now offering seven generations of oral snus packaging equipment covering all scenarios — from laboratory R&D and small-batch trial production to large-scale high-speed manufacturing.
Our independently developed Metering Blow-Back Device holds a national utility model patent (Patent No.: ZL 2023 2 1962866.1), which completely solves long-standing industry pain points such as material sticking, clogging, and inaccurate dosing with moist materials.
To date, Packmate has sold over 300 units of oral snus packaging equipment worldwide, serving dozens of leading oral snus and functional pouch brands both domestically and internationally. We are widely recognized in the industry as a technologically advanced, stable, and reliable supplier of oral snus packaging equipment.

Product Generation Roadmap

Packmate continues to lead oral snus packaging technology innovation, with a complete matrix of seven product generations:
Generation Product Name Lanes Speed (Per Lane) Total Output Positioning Key Features
Gen 1 4-Lane Moist Granule Machine 4 lanes 40-50 strokes/min 160-200 pouches/min Classic Standard Proven stability, 300+ units field-tested, best value for money
Gen 2 4-Lane Ultrasonic Machine 4 lanes 40-50 strokes/min 160-200 pouches/min Upgraded Ultrasonic sealing, suitable for special film materials
Gen 3 Lab Machine / Pouch-in-Pouch Machine 1 lane 30 strokes/min 30 pouches/min R&D / Special Formats Small-batch R&D, special pouch-in-pouch packaging
Gen 4 Single-Lane High-Speed Machine 1 lane 250-300 strokes/min 250-300 pouches/min High-Speed Single-lane high output, ideal for single-product mass production
Gen 5 Single-Lane Oral Snus High-Speed Machine 1 lane 300-350 strokes/min 300-350 pouches/min Professional High-Speed Optimized for oral snus — faster speed, higher precision
Gen 6 Dual-Lane Oral Snus High-Speed Machine 2 lanes 400+ strokes/min 800+ pouches/min Mid-to-High Speed Dual-lane design, automatic film splicing + vision inspection, balance of capacity and flexibility
Gen 7 Horizontal Oral Snus Machine 2 lanes 450-500 strokes/min 900-1000 pouches/min Flagship Premium Horizontal structure, automatic film splicing + vision inspection, highest speed, precision, and stability

Product Overview

The Packmate Gen 2 4-Lane Ultrasonic Oral Snus Packaging Machine is a professional packaging solution specifically designed for dry powder oral snus products. Addressing the challenges of powder dust and dosing accuracy in dry powder packaging, the Gen 2 features a horizontal or vertical screw dosing system that eliminates dust issues during the packaging process. Combined with ultrasonic cross-sealing technology, it delivers narrower, cleaner, and stronger seals.
Sealing System: “Longitudinal Heat Seal + Transverse Ultrasonic Seal” — The longitudinal seal uses proven heat-seal technology for reliability, while the transverse seal adopts ultrasonic narrow-edge sealing for a more refined, aesthetic appearance. This combination is ideal for non-woven fabrics, breathable films, and other specialty materials.
Additionally, Packmate offers an exclusive dual dosing system option, enabling a single machine to handle both dry powder and moist granule products. This true one-machine-for-multiple-purposes solution maximizes return on investment for our customers.

Key Advantages

🔩 Screw Dosing · Zero Dust Emission

Featuring a horizontal or vertical screw dosing system (optional), designed specifically for dry powder and powder materials. The fully enclosed dosing process ensures zero dust emission with stable and accurate dosing — completely solving the dust and contamination issues associated with blow-back dosing in dry powder applications.

🌊 Ultrasonic Cross Seal · Narrow & Aesthetic

Transverse seal adopts ultrasonic welding technology with seal widths as narrow as 2-3mm, delivering higher seal strength and a more refined product appearance. Particularly suitable for sealing non-woven fabrics, breathable films, and other specialty materials.

⚡ 4-Lane Production · High Efficiency

Four lanes operate in parallel at a stable speed of 40-50 strokes/min per lane, with total output reaching 160-200 pouches/min — balancing speed and stability for medium-scale production.

🔄 Dual Dosing Option · One Machine, Multiple Uses

Optional dual dosing system supports both screw dosing for dry powder and blow-back dosing for moist granules on the same machine. Quickly switch between different material products — ideal for customers with multi-product, small-batch production needs.

🛡️ Proven & Stable · Field-Validated

Built on the proven Gen 1 platform with over 300 units in the field, the mechanical structure is field-tested for stable operation, easy maintenance, and low failure rates.

Technical Specifications

Basic Parameters

Parameter Value
Model Packmate Gen-2 4L Ultrasonic
Equipment Name 4-Lane Ultrasonic Oral Snus Packaging Machine
Applications Dry powder oral snus / nicotine pouches / powder oral products
Number of Lanes 4 lanes
Design Speed 40-50 strokes/min (per lane)
Theoretical Output 160-200 pouches/min
Stable Production Speed 160 pouches/min
Control System PLC + Touch Screen HMI
Operation Language Chinese / English (customizable)

Packaging Parameters

Parameter Value
Pouch Length Range 20-80 mm (customizable)
Pouch Width Range 10-40 mm (customizable)
Filling Range 0.2-3 g per pouch (adjustable per material)
Filling Accuracy ±1% (depending on material properties)
Seal Type Fin Seal (Pillow Style)
Longitudinal Seal Heat Seal
Transverse Seal Ultrasonic Seal
Transverse Seal Width 2-5 mm (narrow edge)
Cutting Method Serrated knife / straight knife (optional)
Packaging Materials Non-woven fabric, breathable film, laminated film, etc.
Film Width Range 200-320 mm (customized per pouch width)

Dosing System

Parameter Value
Standard Configuration Screw Dosing (Horizontal / Vertical, optional)
Optional Configuration Dual Dosing System (Screw + Blow-Back, one machine dual use)
Suitable Materials Dry powder, fine powder, granules
Particle Size 0.01-3 mm
Dosing Method Servo-driven screw metering
Dust Control Fully enclosed dosing, zero dust emission

Sealing System

Parameter Value
Longitudinal Seal Heat seal (dual independent temperature control)
Transverse Seal Ultrasonic welding
Transverse Seal Width 2-5 mm (narrow edge)
Seal Strength ≥ film material tensile strength
Ultrasonic Frequency 20 kHz / 35 kHz (optional)
Ultrasonic Power 2000W
Heat Seal Power 2 kW
Suitable Films Non-woven fabric, filter paper, breathable film, laminated film, etc.

Mechanical Parameters

Parameter Value
Overall Dimensions (L×W×H) 2200 × 1300 × 2300 mm
Net Weight Approx. 1300 kg
Frame Material 304 stainless steel + aluminum alloy frame
Main Motor Power 2.2 kW
Ultrasonic Power 2 kW
Heat Seal Power 2 kW
Total Power Approx. 7.5 kW
Transmission Servo motor + cam mechanism
Main Bearings NSK / SKF (optional)
Pneumatic Components SMC / AirTAC (optional)

Electrical & Utilities

Parameter Value
Power Supply 380V / 220V, 50/60Hz (customizable)
Total Power 7.5 kW
Compressed Air Pressure 0.6-0.8 MPa
Compressed Air Consumption Approx. 0.3 m³/min
PLC Brand Inovance (standard configuration)
Touch Screen 7″ color HMI
Sensors Omron / Schneider (optional)

Key Features & Advantages

Feature Description
🔩 Dosing System Screw-type dosing — zero dust with dry powder, high dosing accuracy
🌊 Transverse Ultrasonic Seal Ultrasonic narrow-edge cross sealing — clean, strong, and aesthetic; ideal for specialty films
🔥 Longitudinal Heat Seal Proven heat-seal technology for longitudinal sealing — reliable and stable
⚙️ Transmission Servo-driven cam mechanism — smooth operation, low noise
📷 Inspection Optional: eye-mark registration, missing product detection, reject system
🛡️ Safety Full safety guards, emergency stop, overload protection
📱 Smart Control Inovance PLC + touch screen — fault self-diagnosis, parameter memory
🔄 Dual Dosing Option Screw + blow-back dual system — compatible with both dry and moist materials

Ideal Applications

  • ✅ Dry powder / fine powder oral snus production
  • ✅ Nicotine pouches, functional oral pouches
  • ✅ Non-woven / breathable film specialty packaging
  • ✅ Multi-product small-batch production (dual dosing model)
  • ✅ Products requiring high-quality seal appearance

Optional Configurations

  • 📦 Automatic feeder / vacuum feeder
  • 🔩 Dual dosing system (screw + blow-back, one machine dual use)
  • 🔍 In-line weight check system
  • 🚮 Automatic reject system for defective pouches
  • 📊 Production data networking & monitoring
  • 🌡️ Material constant temperature / dehumidification system
  • 🔇 Soundproof enclosure
  • 🎨 Custom machine body color

Comparison with Gen 1

Feature Gen 1 (Moist Granule) Gen 2 (Ultrasonic)
Primary Material Moist granules Dry powder
Dosing Method Blow-back dosing Screw dosing
Longitudinal Seal Heat seal Heat seal
Transverse Seal Heat seal Ultrasonic seal
Seal Width Standard (5-8mm) Narrow (2-5mm)
Dust Issue N/A (moist) Fully enclosed, zero dust
Dual Dosing Not available Optional

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