Precision Cream Filling and Sealing Systems for Sachets and Stick Packs

Precision Cream Filling and Sealing Systems for Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. leverages over three decades of specialized engineering to present its advanced Precision Cream Filling and Sealing Systems. Designed for the high-volume, high-accuracy demands of modern manufacturing, these fully integrated lines are the definitive solution for packaging viscous creams, gels, ointments, pastes, and lotions into sachets and stick packs. Our systems embody a commitment to precision, efficiency, and reliability, transforming complex packaging processes into seamless, automated workflows. By integrating intelligent controls with robust mechanical design, we empower producers in the food, pharmaceutical, nutraceutical, and cosmetic industries to achieve perfect portion control, maximize production speed, and significantly reduce material waste and operational costs.

Product Features

The superiority of our Precision Cream Filling and Sealing Systems is defined by a suite of engineered features that deliver operational excellence and unparalleled product integrity.

• Ultra-Precise Servo Filling Technology: At the heart of the system lies an advanced servo-driven piston filler or precision pump mechanism. This ensures exceptional volumetric accuracy, consistently delivering the exact specified dose for every single sachet or stick pack, even with challenging, non-Newtonian viscous products.
• Dual-Format Versatility: A single, integrated line is expertly configured to produce both flat or stand-up stick packs and multi-lane sachets. This inherent flexibility allows manufacturers to respond swiftly to diverse market demands and package types without the capital expenditure and floor space required for separate, dedicated machines.
• Intelligent HMI Control System: Operation is centralized through a user-friendly, PLC-based touch-screen interface. This system allows for effortless recipe storage and recall, real-time monitoring of all critical production parameters, and remarkably quick changeovers between different products, doses, and packaging formats.
• Guaranteed Seal Integrity: The system employs precision-engineered thermal sealing jaws that create strong, hermetic, and leak-proof seals on all four sides of the pouch. This is critical for product preservation, preventing contamination, maintaining freshness, and ensuring maximum shelf life for sensitive formulations.
• Integrated Quality Assurance Modules: Built-in detection systems, such as no-bag/no-fill and optional metal detection, automatically identify and reject any non-conforming packs. This inline quality control safeguards your brand reputation by ensuring that only perfect products proceed to secondary packaging.
• Modular & Scalable Architecture: Designed with future growth in mind, the system features a modular construction. It can be easily expanded or integrated with downstream equipment like cartoners, case packers, and robotic palletizers to form a complete, end-to-end automated packaging line.

Technical Specifications

Product Application Fields

Our Precision Cream Filling and Sealing Systems are engineered to meet the stringent requirements of a wide range of industries where accurate, hygienic, and efficient packaging of semi-solid and viscous products is paramount.

• Pharmaceutical & Nutraceutical: Ideal for packaging medicinal creams, analgesic gels, antibiotic ointments, and vitamin or probiotic pastes. The hermetic sealing and precision dosing are essential for compliance and patient safety.
• Cosmetics & Personal Care: Perfect for single-use or sample-sized portions of facial creams, serums, hair gels, lotions, and masks. Ensures product freshness and enhances the consumer experience with clean, precise application.
• Food & Beverage: Excellently suited for condiments (mayonnaise, ketchup, sauces), dairy products (cream cheese, yogurt), dessert toppings, and concentrated beverage pastes. Maintains flavor and prevents spoilage.
• Industrial & Chemical: Used for packaging lubricants, adhesives, sealants, and specialty chemical pastes in convenient, mess-free, single-use formats.