Automated Filling and Sealing System for Facial Oil Sachets and Stick Packs

Automated Filling and Sealing System for Facial Oil Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. presents its cutting-edge Automated Filling and Sealing System, a turnkey solution engineered to revolutionize the packaging of premium facial oils, serums, and essences. This fully integrated line is designed for the high-volume, hygienic production of sachets and stick packs, meeting the stringent demands of the cosmetics and personal care industry. By automating the entire process from film roll to finished pack, it ensures unparalleled precision, product integrity, and operational efficiency, making it the ideal choice for manufacturers of luxury skincare products, samples, and single-use applications.

Product Features

This advanced system is built on a foundation of precision engineering and robust automation, delivering consistent, high-quality packaging for delicate liquid formulations.

• High-Precision Volumetric Filling: Equipped with servo-driven piston fillers or peristaltic pumps, the system guarantees accurate and consistent dosage of viscous facial oils, eliminating product waste and ensuring every sachet contains the exact specified volume.
• Gentle Product Handling: The system is specifically configured to handle delicate oils and serums without inducing shear stress or aeration. This preserves the formula’s original efficacy, viscosity, and luxurious texture from the filling nozzle to the final seal.
• End-to-End Automation: The line seamlessly automates the complete workflow: unwinding the laminated film, forming the pouch, precision filling, optional nitrogen flushing for oxidation-sensitive oils, heat sealing, and cutting. Finished sachets or stick packs are automatically counted and discharged for secondary packaging.
• Rapid Changeover & Versatility: Designed for maximum flexibility, the system features tool-less adjustments for quick changeover between different sachet and stick pack sizes. It accommodates a wide range of high-barrier film materials, ideal for preserving active ingredients and extending shelf life.
• Hygienic & Compliant Design: Constructed with food-grade stainless steel (SS304/SS316) at all critical product contact points. The design ensures easy cleaning and maintenance, fully complying with cGMP standards for cosmetic and pharmaceutical-grade production environments.
• Intelligent Control System: Centrally managed by a user-friendly PLC with an HMI touchscreen interface. This allows for precise parameter setting, real-time production monitoring, instant fault diagnosis, and comprehensive data recording for full production traceability and quality control.

Technical Specifications

Product Application Fields

This Automated Filling and Sealing System is engineered to serve a diverse range of industries that require precise, hygienic, and high-speed packaging for small-dose liquid products.

• Cosmetics & Skincare Industry: The primary application is for packaging premium facial oils, serums, essences, ampoules, and light lotions into single-use sachets or stick packs for samples, travel kits, or retail sales.
• Pharmaceutical & Nutraceutical Industry: Ideal for packaging liquid supplements, medicated oils, and topical formulations in precise, tamper-evident, and portable single-dose packages.
• Essential Oils & Aromatherapy: Perfect for filling pure or blended essential oils, carrier oils, and massage oils into small, sealed packs that preserve their volatile properties.
• High-End Personal Care: Suitable for packaging luxury hair oils, beard oils, cuticle oils, and other niche personal care liquids that demand premium presentation and integrity.