Automated High-Speed Counting and Packaging System for Nicotine Sachets

Automated High-Speed Counting and Packaging System for Nicotine Sachets

Engineered specifically for the modern nicotine pouch industry, the Automated High-Speed Counting and Packaging System from Packmate (GuangDong) Co., Ltd. represents the pinnacle of packaging automation. This turnkey solution is designed to meet the rigorous demands of high-volume production, seamlessly integrating precision counting, primary packaging, and final cartoning into one intelligent, reliable line. By leveraging over three decades of specialized engineering expertise, this system delivers flawless accuracy, exceptional throughput, and robust operational reliability, empowering manufacturers to scale production, minimize labor costs, and ensure consistently professional packaging for every product.

Product Features

This advanced packaging line is distinguished by its robust engineering and smart automation, delivering unparalleled performance and flexibility for producers of nicotine pouches and similar small sachet products.

• Ultra-High Speed & Precision Counting: At the core of the system is a high-precision optical counting mechanism capable of handling thousands of pouches per minute with a counting accuracy exceeding 99.95%, guaranteeing every final pack contains the exact specified count.
• End-to-End Automation: The fully integrated line automates the entire process from bulk feeding and precise counting to pouch orientation, primary packaging into stick packs or sachets, and final cartoning. This comprehensive automation drastically reduces manual intervention and associated errors.
• Gentle Product Handling: Custom-designed conveying and transfer mechanisms ensure delicate nicotine pouches are handled with the utmost care throughout the packaging journey, effectively preventing damage, deformation, or product loss.
• Quick Changeover & High Flexibility: Built for agile production, the system features tool-less changeover capabilities, allowing for rapid switching between different pouch sizes, counts per pack, and packaging formats to accommodate diverse product lines and batch sizes.
• Intelligent Control & Data Integration: Equipped with a centralized PLC and an intuitive HMI touchscreen interface, the system offers real-time monitoring, comprehensive production data tracking, and seamless integration with factory MES/ERP systems for complete production visibility and smart factory connectivity.
• Hygienic & Compliant Design: Constructed with food-grade stainless steel and other compliant materials, the line adheres to stringent hygiene standards and is designed to meet relevant global industry regulations for consumer goods packaging.

Technical Specifications

The following table outlines the key performance and construction parameters of the standard system configuration. All specifications can be customized to meet specific project requirements and production goals.

Product Application Fields

This versatile automated system is engineered primarily for the high-speed packaging of nicotine pouches and snus products but extends its robust capabilities to a wide range of industries requiring precise counting and packaging of small, delicate items.

• Nicotine & Tobacco Alternatives: The primary application is for the automated counting and packaging of modern nicotine pouches, snus, and other smoke-free tobacco products into stick packs, sachets, or cans.
• Pharmaceutical & Nutraceutical: Ideal for packaging single-dose powder sachets, granule packets, herbal supplements, and effervescent tablets with high accuracy and hygienic assurance.
• Food & Beverage: Perfect for packaging tea bags, instant coffee sticks, sugar sachets, spice packets, condiment portions, and powdered drink mixes.
• Daily Chemicals & Personal Care: Suitable for counting and packaging items such as shampoo/conditioner sachets, cosmetic sample packets, detergent pods, and wet wipes.