High-Speed Gel Filling and Sealing System for Sachets and Stick Packs

High-Speed Gel Filling and Sealing System for Sachets and Stick Packs

In the competitive landscape of hygiene, pharmaceutical, and consumer goods packaging, achieving peak efficiency without compromising on precision is paramount. Packmate (GuangDong) Co., Ltd., a leader in automated packaging solutions, introduces its High-Speed Gel Filling and Sealing System. This advanced machine is engineered specifically for the high-volume, high-accuracy production of sachets and stick packs containing viscous products like alcohol gels, hand sanitizers, ointments, and antiseptic solutions. Leveraging over three decades of engineering expertise, this system delivers a robust, intelligent, and turnkey solution that integrates seamlessly into modern production lines, maximizing output while ensuring every unit is filled accurately and sealed with absolute integrity.

Product Features

The Packmate High-Speed Gel Filling and Sealing System is built upon a foundation of innovative technology and durable construction. It is designed to excel in demanding environments, offering unparalleled performance and flexibility for manufacturers.

• Ultra-High-Speed Operation: Engineered for maximum throughput, the system dramatically boosts production capacity, capable of speeds up to 600 packs per minute, enabling you to meet large-scale orders and dynamic market demands efficiently.
• Precision Servo-Driven Filling: An advanced servo-motor controlled volumetric filling system guarantees exact and consistent dosage for every sachet or stick pack. This eliminates product giveaway, minimizes waste, and ensures uniform quality across all batches.
• Versatile Format Compatibility: The machine seamlessly handles both sachet and stick pack formats. Quick-changeover tooling and intuitive adjustments provide exceptional flexibility for diverse product lines and packaging requirements, reducing downtime during product switches.
• Intelligent, Airtight Sealing Technology: Incorporates a high-integrity thermal sealing mechanism that creates strong, leak-proof seals even with challenging viscous gels. This critical feature maintains product freshness, efficacy, and extends shelf life by preventing contamination and evaporation.
• Hygienic & Durable Construction: Built with food-grade and corrosion-resistant stainless steel in all critical product contact areas. The robust design ensures long-term reliability, complies with stringent sanitary standards for pharmaceutical and cosmetic production, and withstands continuous operation.
• User-Friendly Touchscreen PLC Control: A centralized, intuitive human-machine interface (HMI) allows for easy operation, real-time monitoring, and precise adjustment of all machine parameters. This simplifies setup, minimizes operator training, and facilitates rapid troubleshooting.
• Integrated Quality Assurance: Options for integrated vision inspection systems and sensors detect and automatically reject packs with filling inaccuracies or sealing defects. This ensures 100% output quality and protects your brand reputation.
• Compact and Space-Saving Design: Engineered with a streamlined footprint, the system easily integrates into existing production layouts, optimizing factory floor space without compromising on performance or accessibility.
• Comprehensive Safety Features: Designed with full safety guarding, emergency stops, and compliance with international industry standards to ensure safe operation for personnel and protect the machinery.
• Low Maintenance & Operational Efficiency: Constructed for durability with easily accessible components, the system requires minimal routine upkeep. This design philosophy reduces operational costs, maximizes productivity, and ensures consistent performance with minimal waste.

Technical Specifications

The following table outlines the key technical parameters of the High-Speed Gel Filling and Sealing System.

*Speed is dependent on pack size, material, and product viscosity.

Product Application Fields

The versatility and high precision of the Packmate High-Speed Gel Filling and Sealing System make it an ideal solution for a wide range of industries that require reliable, hygienic, and efficient packaging for small-dose viscous products.

• Pharmaceutical & Healthcare: Perfect for packaging antiseptic gels, medicated ointments, analgesic creams, single-dose pharmaceutical gels, and liquid topical treatments in sterile sachets or stick packs.
• Personal Care & Hygiene: Excellently suited for high-volume production of alcohol-based hand sanitizer gels, aloe vera gels, face wash gels, shampoo/conditioner sachets, and other cosmetic or personal hygiene products.
• Consumer Goods: Ideal for packaging condiment sauces (ketchup, mayonnaise), liquid food supplements, single-serve lubricants, adhesive gels, and various other liquid or gel-based consumer products.
• Industrial & Chemical: Can be adapted for packaging industrial-grade gels, lubricants, sealants, and chemical samples where precise dosing and secure sealing are required.