Product Introduction
The DS400 Filling Production Line is a fully automatic bottling and filling system designed for manufacturers that demand consistent accuracy, hygienic processing, and export-grade reliability. Built on a rigid stainless-steel frame, the line integrates filling and process control into a streamlined workflow that supports stable operation from batch to batch. With an onboard CIP (Clean-in-Place) circuit for internal cleaning and a PLC + touch-screen control platform for parameter management, the DS400 helps reduce manual intervention, shorten changeover time, and maintain repeatable output quality. Engineered for PET and glass bottles, it accommodates a broad range of products—including free-flowing liquids, powders, and particulate-containing formulations—making it a scalable solution for plants that run multiple SKUs and require dependable performance under continuous production conditions.
Product Features
CIP Cleaning Integration for Faster, Safer Changeovers
The integrated CIP system supports circulation cleaning without extensive disassembly, improving sanitation and minimizing product cross-contamination during recipe switches. This design is especially suitable for operations with strict hygiene requirements, where cleaning efficiency directly impacts uptime and compliance. By reducing cleaning labor and shortening downtime, CIP capability helps stabilize throughput while preserving consistent product quality.
PLC Control with Intuitive Touch-Screen Operation
A PLC-based control architecture delivers stable logic execution and repeatable filling performance. Operators can manage recipes, monitor running status, and adjust key parameters through a user-friendly touch screen, supporting standardized operation across shifts. This approach reduces human error, improves traceability in daily production, and helps maintain uniform filling results in high-output environments.
Broad Filling Media Compatibility
The DS400 is designed to handle liquid, powder, and particle filling needs, enabling manufacturers to serve diverse product portfolios with one automated line. Its gravity filling configuration supports steady flow control and reliable dosing across common viscosity ranges, helping maintain stable filling accuracy for a wide variety of formulations.
Stainless-Steel Build for Industrial Durability
Constructed from stainless steel, the DS400 offers strong corrosion resistance and is well-suited to wet, washdown, and demanding industrial conditions. Smooth surfaces support easier cleaning and hygiene management, while the robust structure maintains alignment and stability during continuous operation—supporting long service life and dependable production efficiency.
Export-Oriented Support and Long-Term Reliability
To reduce commissioning risk and protect long-term operation, the DS400 is supplied with a 1-year warranty and optional overseas engineer service support. Project-friendly lead times help customers coordinate installation schedules and production planning, while standardized automation and durable construction contribute to consistent performance across different factory environments.
Technical Specifications
| Item | Specification |
|---|---|
| Model | DS400 |
| Operation Interface | Touch Screen |
| Control System | PLC |
| Automation Level | Fully Automatic |
| Cleaning System | CIP (Clean-in-Place) |
| Filling Method | Gravity Filling |
| Filling Volume Range | 100–2000 ml |
| Supported Materials | Powder, Particles, Liquid |
| Compatible Bottle Types | PET / Glass Bottle |
| Voltage | 380 V |
| Power Supply | AC 220V/380V, 50/60Hz |
| Main Structure Material | Stainless Steel |
| Capacity | 1000–10000 bottles/hour |
| Dimensions (L×W×H) | 2200 × 1200 × 2250 |
| Warranty | 1 Year |
| Minimum Order Quantity | 1 |
| Delivery Time | 45 work days |
| Payment Terms | T/T |
| After-Sales Service | Engineers Available to Service Machinery Overseas |
Application Fields
Beverage and Food Processing
Suitable for bottled beverages, sauces, edible liquids, and particulate-containing products that require stable filling performance and regular hygienic cleaning. CIP-enabled routines help maintain sanitation standards while supporting frequent batch changes and continuous production schedules.
Pharmaceutical and Healthcare Manufacturing
Applicable to pharmaceutical-grade liquids and related healthcare products where cleanliness, controlled operation, and repeatable filling results are essential. PLC-driven automation supports consistent process execution and helps standardize daily production management.
Chemical and Industrial Products
Designed for a variety of chemical liquids and industrial formulations, supported by corrosion-resistant stainless-steel construction and stable automated control. The DS400 helps deliver consistent output quality while reducing operator workload in demanding production environments.
Multi-SKU Bottling and Export Production
Optimized for factories managing multiple container types and product recipes, enabling smoother scheduling and faster changeovers. Standardized touch-screen operation and CIP cleaning help reduce downtime, making the DS400 a practical solution for export-oriented manufacturers seeking scalable, repeatable automation.
