Filling Production Line (DS400) — Product Introduction
The Pack Mate DS400 Filling Production Line is a fully automatic, PLC-controlled bottling solution engineered for stable, high-efficiency filling in modern manufacturing environments. Based on a gravity filling principle and managed through a touch-screen HMI, the DS400 delivers consistent, repeatable dosing performance across a wide pack-size range of 100–2000 ml. The line is designed to integrate smoothly into production layouts with a compact machine footprint, while supporting hygienic operation through CIP (Clean-in-Place) compatibility. From daily production to multi-SKU changeovers, the DS400 helps standardize fill quality, reduce operator dependence, and increase output scalability from 1,000 up to 10,000 bottles per hour. Depending on the selected configuration and product characteristics, the system can be adapted for liquids and certain free-flowing powders or particulate products, making it a flexible platform for brands seeking reliable automation and long-term productivity.
Product Features
Fully automatic workflow for stable output: Automated coordination of key filling processes reduces manual intervention, improves line consistency, and supports continuous production with lower labor intensity.
Gravity filling for clean, dependable dosing: The gravity-based filling method provides smooth flow control for many low-to-medium viscosity products, helping minimize splashing and supporting uniform fill levels across bottles.
PLC + touch-screen HMI for easy operation: The PLC control architecture paired with an intuitive touch-screen interface enables convenient parameter setting, quick recipe management, and straightforward operator training—ideal for plants running frequent changeovers.
Wide filling range for multiple SKUs: Supporting 100–2000 ml formats, the DS400 accommodates both small and large containers on one line concept, helping manufacturers streamline equipment investment while expanding product portfolios.
CIP-ready hygienic design: CIP compatibility supports higher sanitation requirements in food, beverage, and pharmaceutical operations, helping shorten cleaning downtime and promoting compliance-driven production practices.
Industrial-grade electrical compatibility: Built for factory conditions, the system supports 380V operation and AC 220V/380V (50/60Hz) power options to match diverse regional requirements and long-term running stability.
Configurable to bottle type and product needs: The DS400 line can be tailored to common production targets (such as 100 ml and 2000 ml formats) and adapted to different container styles and process conditions based on project requirements.
Service assurance for lifecycle reliability: With a 1-year warranty and engineers available for overseas service, the DS400 is supported for commissioning, maintenance, and long-term operational continuity.
Technical Specifications
| Product Name | Filling Production Line |
|---|---|
| Brand / Model | Pack Mate DS400 |
| Automation | Fully Automatic |
| Filling Type | Gravity Filling |
| Control System | PLC + Touch Screen (HMI) |
| Filling Volume | 100–2000 ml |
| Capacity | 1,000–10,000 bottles/hour |
| Applicable Materials | Liquid, Powder, Particles |
| Application Industries | Beverage, Food, Pharmaceutical, Chemical |
| Cleaning System | CIP (Clean-in-Place) |
| Voltage | 380V |
| Power Supply | AC 220V/380V, 50/60Hz |
| Machine Dimensions (L×W×H) | 2200 × 1200 × 2250 |
| Warranty | 1 Year |
| After-Sales Service | Engineers available to service machinery overseas |
| Minimum Order Quantity | 1 |
| Delivery Time | 45 work days |
| Payment Terms | T/T |
Product Application Areas
Beverage: Suitable for bottled water, juices, soft drinks, and similar products where steady throughput, consistent fill levels, and reliable automation are required.
Food: Ideal for liquid food applications such as sauces, dressings, edible oils, condiments, and flavoring products that demand hygienic operation and repeatable dosing control.
Pharmaceutical: Supports pharmaceutical liquids and related regulated processes where cleanability, stable parameter control, and consistent production performance are critical.
Chemical: Applicable to a wide range of chemical liquids used in household, industrial, or institutional scenarios, offering dependable filling performance and scalable production capacity.
