Packmate (GuangDong) Co., Ltd. presents its advanced Automatic Packaging System, engineered specifically for the high-speed, precise, and protective packaging of freeze-dried meat products into sachets and stick packs. This state-of-the-art machinery is a cornerstone solution for manufacturers in the pet food, human nutrition, and ready-to-eat meal industries, where preserving the intrinsic quality, flavor, and nutritional value of delicate freeze-dried ingredients is non-negotiable. By integrating robust automation, superior barrier sealing technology, and gentle product handling, this system guarantees extended shelf life, optimal product integrity, and unmatched production efficiency. Designed for seamless integration into modern, high-volume production lines, it delivers a hygienic, reliable, and scalable packaging solution tailored for high-value freeze-dried meat applications.
This packaging system is built with a comprehensive suite of advanced features engineered to maximize output, ensure product protection, and simplify operation within demanding production environments.
High-Speed, Multi-Lane Precision Packaging
The system is engineered for exceptional throughput, capable of producing a high volume of sachets and stick packs per minute with unwavering accuracy. Its multi-lane design significantly amplifies production capacity without compromising the precision and consistency of each individual pack, making it ideal for large-scale operations.
Advanced Nitrogen Flushing & Hermetic Sealing
A critical feature for oxygen-sensitive freeze-dried products, the integrated nitrogen flushing system actively displaces ambient air within the package before the final seal is applied. This process is vital for preventing oxidation and moisture ingress, thereby preserving the product’s crisp texture, locking in flavors and nutrients, and dramatically extending its commercial shelf life.
Gentle and Accurate Product Dosing
Utilizing specialized vibratory feeders, auger fillers, or volumetric cup systems, the machine ensures gentle transfer of fragile freeze-dried meat pieces. This careful handling minimizes product breakage and waste while maintaining highly accurate and consistent fill weights across all packages, ensuring portion control and cost efficiency.
Hygienic Construction & Easy-Clean Design
Constructed with food-grade stainless steel (SS304/SS316) at all product contact points, the machine meets the highest international sanitary standards. Its design prioritizes hygiene with smooth, rounded surfaces, minimal crevices, and often features quick-release parts or CIP (Clean-in-Place) capabilities, facilitating rapid, thorough cleaning and sterilization to prevent cross-contamination between production runs.
Intelligent PLC Control & User-Friendly HMI
At the core of the system is an advanced PLC (Programmable Logic Controller) managed via a intuitive touchscreen HMI (Human-Machine Interface). This allows for easy setup, storage of multiple product recipes, and real-time monitoring of all critical parameters—including machine speed, sealing temperature, fill weight, and system diagnostics—ensuring consistent quality and enabling swift troubleshooting.
Versatile Packaging Material Compatibility
The machine is highly adaptable, engineered to run efficiently with a wide range of high-barrier laminated films and laminates suitable for sachet and stick pack formats. This versatility allows manufacturers to choose the optimal material for their specific product requirements regarding moisture barrier, aroma retention, and print quality.
| Parameter | Specification |
|---|---|
| Machine Model | PM-FDM Series |
| Packaging Types | Sachets, Stick Packs |
| Packaging Speed | Up to 600 packs/minute (multi-lane) |
| Filling Range | 1g – 100g (customizable) |
| Filling Accuracy | ± 1% |
| Gas Flushing | Nitrogen (O₂ residual < 2% typical) |
| Main Construction Material | Food-Grade Stainless Steel (SS304/SS316) |
| Power Supply | 380V / 50Hz / 3Phase (or as per local standard) |
| Control System | PLC + Color Touchscreen HMI |
| Air Pressure Requirement | 0.6 – 0.8 MPa |
| Machine Dimensions (LxWxH) | Approx. 3500 x 1800 x 2000 mm |
This automatic packaging system is the ideal solution for a diverse range of industries that require premium, protected packaging for freeze-dried meat and similar delicate products.
Pet Food Industry
Perfect for packaging high-value freeze-dried raw meat, treats, and meal toppers for dogs and cats. The system preserves nutritional integrity, enhances palatability, and provides convenient, single-serve portions that are highly appealing to pet owners.
Human Nutrition & Health Supplements
Ideal for packaging freeze-dried meat powders, protein snacks, bone broth powders, and specialized dietary supplements. The nitrogen flushing ensures nutrient stability and extends shelf life for sensitive health products.
Ready-to-Eat & Outdoor Food Sector
Suited for lightweight, long-shelf-life meals, hiking snacks, and emergency food supplies containing freeze-dried meat components. The robust sealing protects against environmental factors, ensuring food safety and quality.
Specialty Food Ingredients
Applicable for packaging freeze-dried meat pieces or powders used as flavor enhancers, soup bases, or ingredients for the food service and manufacturing industries, where quality and consistency are paramount.
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