Automated Powder Filling System for Tea Sachets and Stick Packs

Automated Powder Filling System for Tea Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. presents its advanced Automated Powder Filling System, a cornerstone solution engineered for the precise and efficient packaging of tea powders, milk tea mixes, and similar granular products into sachets and stick packs. Born from over 30 years of specialization in high-precision pouch packaging, this system embodies our commitment to blending robust engineering with intelligent automation. It is designed to tackle the specific challenges of powder flowability and hygiene, providing a seamless, reliable, and scalable packaging process that empowers producers to enhance output, ensure consistent quality, and streamline their entire production operation from filling to sealing.

Product Features

The Automated Powder Filling System is integrated with a suite of features focused on operational excellence, flexibility, and uncompromising quality control.

High-Precision Servo Auger Filling: At the heart of the system is a servo-driven auger filler, ensuring exceptional dosing accuracy for every single pack. This technology minimizes product giveaway and guarantees perfect portion control, which is critical for product consistency and cost management.

Rapid-Changeover Versatility: The machine is built for agility, allowing quick and simple switching between different packaging formats—from small, single-serve sachets to longer stick packs. This flexibility enables manufacturers to respond swiftly to diverse market demands and product line expansions with minimal downtime.

Hygienic & Durable Construction: All product contact parts are crafted from food-grade stainless steel (AISI 304, with 316 optional), facilitating easy cleaning and sterilization. The fully enclosed design and smooth surfaces prevent powder accumulation and cross-contamination, ensuring compliance with global food safety standards like GMP and HACCP.

• Intelligent Control Hub: A user-friendly PLC system with a color touchscreen HMI provides centralized command. Operators can easily set parameters, store multiple product recipes, monitor real-time production data (speed, output count), and access diagnostic functions for simplified operation and proactive maintenance.
• Integrated Quality Assurance Modules: The system can be equipped with inline checkweighers and metal detectors. This integration provides 100% inspection, guaranteeing that every outgoing pack meets the exact weight specification and is free from metallic contaminants, thereby upholding the highest quality standards.
• Robust & Stable Performance: Engineered with high-precision components and a rigid, vibration-dampening frame, the machine is built for continuous, 24/7 operation. This robust design ensures long-term reliability, reduces mechanical wear, and significantly lowers total cost of ownership through decreased downtime and maintenance.

Technical Specifications

The following table outlines the core technical parameters of the Automated Powder Filling System.

Product Application Fields

This versatile Automated Powder Filling System is engineered to serve a wide spectrum of industries where precise, hygienic, and efficient powder packaging is paramount.

Beverage Industry: It is the ideal solution for packaging instant milk tea powder, fruit tea mixes, coffee, cocoa, chocolate drink powders, and other soluble beverage ingredients into convenient single-serve sachets or stick packs.

Food & Culinary Products: The system perfectly handles a variety of food powders, including soup mixes, spices, seasoning blends, gravy powders, instant dessert mixes, and nutritional supplement powders, ensuring freshness and accurate dosing.

Pharmaceutical & Nutraceutical Sectors: With its hygienic design and high accuracy, it is suitable for packaging powdered pharmaceuticals, herbal remedies, dietary supplements, and protein powders into unit-dose sachets, supporting compliance with stringent industry regulations.

Specialty Products: Leveraging our core expertise, the system is also adept at packaging specialized products such as snus and nicotine pouches, where precision and speed are critical, as well as other fine granules and powders in the daily chemical industry.