Automated Multi-Lane Stick Pack and Sachet Powder Filling System for Protein

Automated Multi-Lane Stick Pack and Sachet Powder Filling System for Protein

Packmate (GuangDong) Co., Ltd. introduces its Automated Multi-Lane Stick Pack and Sachet Powder Filling System, a premier solution engineered for the high-volume, precision packaging of protein powders and other fine granular nutritional supplements. This fully integrated, turnkey system represents the culmination of over three decades of specialized engineering in automated packaging. It is designed to seamlessly manage the entire packaging process—from precise product feeding and accurate filling to final sealing and optional cartoning—offering manufacturers in the sports nutrition, health food, and supplement industries an unparalleled tool to maximize efficiency. The system is built to boost production output dramatically while ensuring impeccable accuracy, superior hygiene, and exceptional operational reliability. It is the definitive choice for businesses aiming to scale their operations, reduce labor dependency and waste, and consistently uphold the highest standards of product integrity and market presentation.

Product Features

This advanced packaging line is constructed to deliver robust, flexible, and high-performance operation, addressing the critical demands of modern powder processing facilities.

• High-Speed Multi-Lane Operation: Engineered with multiple parallel lanes (configurable from 4 to 16 lanes), the system exponentially increases production throughput, capable of generating thousands of uniform stick packs or sachets per hour to meet the most demanding production schedules and market needs.
• Precision Auger Filling Technology: Incorporates advanced servo-driven auger filler systems to ensure exact and consistent weight measurement for every single pack. This technology minimizes product giveaway, ensures compliance with strict regulatory net content standards, and guarantees portion control integrity.
• Versatile Packaging Format Flexibility: Easily configurable to produce both sleek, portable stick packs (pillow bags) and larger, single-serve 3-side seal sachets from a wide range of laminated films. This provides brands with the flexibility to target different consumer segments and usage occasions from one core system.
• Intelligent Integrated Control System: Features a centralized PLC with a user-friendly HMI touchscreen interface for intuitive operation, real-time production monitoring, and quick, tool-less changeovers. The system includes comprehensive automatic fault detection and alert functions to proactively minimize downtime.
• Superior Hygiene and Contamination Control: Constructed with food-grade stainless steel (AISI 304/316) in all product contact areas. The design prioritizes hygiene with smooth, crevice-free surfaces, easy-clean access points, and options for integrated CIP (Clean-in-Place) systems and dust extraction units to maintain a pristine production environment.
• End-to-End Automation: Delivers a complete automated workflow from automatic film roll feeding and unwinding to precise date/batch coding, automatic rejection of non-conforming packs, and optional downstream collation and cartoning. This seamless integration drastically reduces manual handling, lowering labor costs and contamination risks.
• Robust and Reliable Construction: Built with high-quality, precision-engineered components and a rigid frame, the system ensures long-term durability, operational stability, and low maintenance costs, supporting reliable 24/7 continuous production cycles.

Technical Specifications

Product Application Fields

This Automated Multi-Lane System is ideally suited for a wide range of industries where the precise, hygienic, and high-speed packaging of fine powders is paramount. Its primary application is within the sports nutrition and dietary supplement sector for packaging whey protein, casein protein, plant-based proteins (pea, rice, soy), BCAAs, creatine, and pre-workout blends. It is equally effective for the functional food and health product industry, handling collagen peptides, milk powder, vitamin mixes, fiber supplements, and green powder superfoods. The system also meets the stringent requirements of the pharmaceutical and nutraceutical industries for packaging powdered medicines, electrolyte replacements, and probiotic formulations. Furthermore, its precision and flexibility make it an excellent choice for packaging fine granular chemicals, instant beverage mixes, and premium tea powders.