Automated Liquid Filling Line for Shampoo Sachets and Stick Packs

Automated Liquid Filling Line for Shampoo Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. presents its premier Automated Liquid Filling Line for Shampoo Sachets and Stick Packs. This complete, turnkey packaging system is engineered for the high-volume, high-precision demands of the personal care and cosmetics industry. Designed to streamline the packaging of shampoos, conditioners, lotions, and other viscous liquids into convenient single-use formats, this line embodies over three decades of specialized engineering expertise. It integrates advanced automation from film feeding to final product discharge, ensuring exceptional production efficiency, consistent product quality, and rigorous hygiene standards. By minimizing waste and operator dependency, it provides a robust, scalable, and reliable solution for manufacturers seeking to optimize their liquid packaging operations and enhance market competitiveness.

Product Features

This automated packaging line distinguishes itself through intelligent design, superior integration, and unwavering reliability. Its core features are engineered to deliver peak performance in demanding production environments.

• High-Speed Precision Filling: Equipped with advanced servo-driven piston fillers or peristaltic pumps, the system guarantees accurate, drip-free liquid dispensing. It maintains filling tolerances as low as ±0.5%, ensuring precise dosage control across a wide spectrum of liquid viscosities.
• Versatile Format Production: The line seamlessly produces both stand-up sachets and sleek stick packs from roll-fed laminated film. This flexibility allows for a diverse range of packaging designs, sizes, and materials to cater to evolving market trends and consumer preferences.
• End-to-End Automation: A fully integrated process encompasses film unwinding, precise forming, accurate filling, hermetic sealing, date/batch coding, and final cutting/counting. This comprehensive automation significantly reduces manual labor, lowers operational costs, and enhances overall line efficiency.
• Hygienic & Easy Maintenance Design: Constructed with food-grade stainless steel (304) for all product contact parts, the line prioritizes product integrity. An optional Clean-In-Place (CIP) system facilitates quick and thorough cleaning, ensuring compliance with stringent hygiene protocols for personal care products.
• Intelligent Control & Monitoring: A centralized, user-friendly PLC-based HMI touchscreen provides complete control over all machine functions. It enables real-time monitoring of production parameters, instant fault diagnosis, and comprehensive data logging for full production traceability and efficiency analysis.
• Robust & Durable Construction: Built with high-quality components and precision engineering, the machine frame ensures long-term durability and stability. It is designed for minimal maintenance and consistent, reliable operation in continuous, high-output production settings.

Technical Specifications

The following table outlines the key technical parameters of the Automated Liquid Filling Line, showcasing its capabilities and customization potential.

Product Application

The Automated Liquid Filling Line for Shampoo Sachets and Stick Packs is an ideal solution for a broad spectrum of industries requiring efficient and hygienic single-dose liquid packaging. Its primary application is within the personal care and cosmetics sector, perfectly suited for packaging shampoos, conditioners, shower gels, liquid soaps, hair serums, facial cleansers, and body lotions into convenient sachets or stick packs for samples, travel kits, or retail units. The line is equally effective for the pharmaceutical and nutraceutical industries, packaging oral liquids, syrups, disinfectants, and topical ointments in precise single doses. Furthermore, it serves the food and beverage industry for packaging sauces, condiments, edible oils, and beverage concentrates. Leveraging Packmate’s extensive experience in snus and pouch packaging, this system is also adept at handling specialized liquid formulations, offering a versatile and high-performance packaging solution for global manufacturers aiming for scalability, consistency, and superior product presentation.