Automated Granule Packaging System for Sachets and Stick Packs

Automated Granule Packaging System for Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. presents its Automated Granule Packaging System, a premier turnkey solution engineered for the high-speed, precise, and hygienic packaging of granular products. Leveraging over three decades of specialized engineering expertise, this system is designed to meet the rigorous demands of the pharmaceutical, nutraceutical, and food industries. It seamlessly automates the entire process from feeding to final cartoning, specifically for producing single-serve sachets and stick packs. The system ensures product integrity, maximizes production output, and enhances profitability through operational efficiency and minimal waste, making it an ideal investment for manufacturers aiming to scale their production of sensitive granular materials like herbal powders, tea granules, and health supplements.

Product Features

This advanced packaging line integrates multiple high-performance modules into a synchronized, reliable system. Its robust construction and intelligent design focus on delivering unparalleled precision, flexibility, and ease of operation.

• High-Speed Multi-Lane Production: Engineered for maximum throughput, the system features a multi-lane feeding and forming mechanism capable of producing a high volume of sachets or stick packs per minute, ideal for large-scale manufacturing runs.
• Precision Dosing & Weight Control: Equipped with highly accurate multi-head weighers or auger filler systems to guarantee consistent fill weight for every single unit. This minimizes product giveaway and ensures strict compliance with regulatory standards.
• Airtight Seal Integrity: Utilizes advanced heat-sealing technology with precise temperature and pressure control to create strong, hermetic seals. This is critical for preserving the potency, aroma, and extended shelf life of sensitive granules by protecting them from moisture, oxygen, and contamination.
• Format & Material Flexibility: Easily configurable to produce both stand-up sachets and sleek stick packs from a wide range of laminate materials, including aluminum foil and high-barrier plastics, offering excellent product protection and branding versatility.
• Intelligent PLC Control System: Centered around a user-friendly Human-Machine Interface (HMI) for effortless operation. It allows for simple recipe management, real-time production monitoring, and quick changeovers between different product formats and packaging sizes.
• Integrated Quality Assurance: Incorporates in-line checkweighers and metal detectors to automatically reject any underweight, overweight, or contaminated packs, ensuring only perfect products proceed to the final cartoning stage.
• Hygienic & Easy-Clean Design: Constructed with food and pharmaceutical-grade stainless steel (SS304) on all product contact surfaces. The design emphasizes smooth surfaces and easy access for thorough cleaning and maintenance, adhering to GMP guidelines.
• Complete Turnkey Solution: Packmate delivers a fully integrated line—from granule feeding and precision packaging to final cartoning—ensuring seamless operation, reduced downtime, and a superior return on investment.

Technical Specifications

Product Application Fields

The Automated Granule Packaging System is versatile and designed for industries where precision, hygiene, and product freshness are paramount.

• Pharmaceutical & Nutraceutical: Ideal for packaging herbal medicine granules, dietary supplements, powdered formulations, and effervescent granules into unit-dose sachets or stick packs.
• Health Food & Tea: Perfect for single-serve packaging of instant herbal tea granules, matcha powder, protein powders, and other granular health food products.
• Food & Beverage: Suitable for packaging instant soup mixes, drink powders, spices, sugar, and coffee granules.
• Daily Chemicals: Can be adapted for packaging granular detergents, bath salts, and other granular non-food products requiring precise dosing.