Rapid Sachet and Stick Pack System for Pharmaceutical and Food Powders

Rapid Sachet and Stick Pack System for Pharmaceutical and Food Powders

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art Rapid Sachet and Stick Pack System, engineered to redefine efficiency and reliability in powder packaging. This high-performance machine is specifically designed to meet the rigorous demands of the pharmaceutical and food industries, where precision, hygiene, and speed are paramount. Built on over three decades of specialized engineering expertise, this system offers a robust, turnkey solution that seamlessly integrates into production lines. It expertly handles fine, often challenging powders—from pharmaceutical actives and nutritional supplements to food-grade minerals and instant beverages—ensuring optimal product integrity from filling to sealing. By combining blistering operational speeds with uncompromising dosing accuracy, this machine empowers manufacturers to scale production, reduce waste, and maintain the highest standards of quality control, delivering a significant return on investment.

Product Features

This advanced packaging system is equipped with a suite of innovative features designed for superior performance, operational flexibility, and unwavering reliability in critical environments.

• Ultra-High-Speed Packaging: Engineered for maximum throughput, the system achieves exceptional output rates, dramatically boosting production line capacity for both single sachets and multi-lane stick packs.
• Precision Auger Filling Technology: Incorporates a highly accurate servo-driven auger filler with anti-segregation and de-aeration features, guaranteeing consistent fill weight and volume for even the most cohesive or aerated powders.
• Pharmaceutical-Grade Hygienic Design: Constructed with 304/316L stainless steel for all product contact parts. Features a smooth, crevice-free architecture with CIP/SIP capabilities, ensuring full compliance with cGMP and FDA standards for easy cleaning and maintenance.
• Rapid Format Changeover: Offers exceptional versatility with quick, tool-less changeover between sachet and stick pack formats, allowing manufacturers to adapt swiftly to different product lines and market demands with minimal downtime.
• Intelligent Control & Monitoring: Centralized by a user-friendly PLC with a large color touchscreen HMI. Enables easy recipe management, real-time production monitoring, OEE tracking, and provides diagnostic alerts for predictive maintenance.
• Robust Multi-Stage Sealing: Utilizes a precision-engineered, multi-seal jaw system with independent temperature control to create strong, hermetic, and leak-proof seals on a wide variety of laminated barrier films.
• Optional Inert Gas Flushing: Integrated nitrogen or other inert gas flushing system is available to displace oxygen within the package headspace, significantly extending product shelf life and preserving sensitive ingredients.
• Integrated Checkweigher & Rejection: Can be equipped with an in-line checkweigher and automatic rejection system to ensure every packet meets strict weight specifications, enhancing quality assurance.

Technical Specifications

Product Application Fields

The Packmate Rapid Sachet and Stick Pack System is the ideal packaging solution for industries where precision dosing, absolute hygiene, and high-volume output are critical to success.

• Pharmaceutical Industry: Perfect for packaging single-dose powdered pharmaceuticals, antibiotics, effervescent salts, herbal extracts, and medicinal supplements. Its GMP-compliant design ensures contamination-free processing.
• Nutraceutical & Dietary Supplements: Excellently suited for protein powders, vitamin mixes, mineral supplements, probiotic blends, and other powdered health products requiring accurate dosing and excellent barrier protection.
• Food & Beverage Industry: Ideal for instant drink mixes (coffee, tea, cocoa), soup bases, spices, baking powders, flavorings, and nutritional food powders, ensuring freshness and convenient portion control.
• Specialty Chemical & Industrial Powders: Capable of handling fine chemical powders, detergent samples, water treatment agents, and other industrial products that require precise, sealed, and durable packaging.