Product Introduction
The Packmate Automatic Pouch Filling & Sealing Machine is engineered for fast, stable, and repeatable small-dose packaging in composite-film pouches. Designed to handle pouch widths from 20–67mm and finished bag lengths of 150–180mm, it combines accurate dosing, controlled pouch/film pulling, and dependable heat sealing into a compact production unit suitable for continuous operation. A motor-crank heat-sealing bag pulling system, governed by encoder feedback, synchronizes film movement with sealing actions to maintain consistent bag forming and sealing quality. Compatible with common laminated structures such as BOPP/PE, the system is built to deliver strong seals, clean appearance, and steady output in applications where throughput and seal integrity are critical.
Product Features
Encoder-Synchronized Bag Pulling for Consistent Seals
The motor-crank pulling mechanism works in coordination with encoder control to precisely match film/pouch travel with horizontal sealing timing. This synchronization helps reduce tracking errors, improves seal alignment, and minimizes scrap caused by offset seals or unstable pulling during high-speed production.
Easy-Tear Configurations to Enhance Consumer Convenience
To improve opening performance and shelf presentation, the machine supports point-style easy-tear and double easy-tear formats. With an independent easy-tear device option, users can choose the opening structure that best suits the pouch material, product viscosity, and retail requirements.
Durable Sealing with Clear, Premium Seal Texture
The horizontal seal width is 8–10mm and features a single-sided diagonal mesh texture (1mm spacing), providing both strong sealing strength and an attractive finish. For liquid packaging, an optional 1mm leak-proof line design can be applied to reinforce sealing safety and reduce the risk of micro-leakage during handling and transport.
Optimized for Composite Packaging Films
Designed around composite materials commonly used in modern packaging, the machine performs reliably with laminated films such as BOPP/PE. Stable sealing energy transfer and controlled film handling support consistent results across typical film thicknesses and surface characteristics used in consumer and industrial small packs.
Industrial-Grade Electrical Configuration for Long-Term Stability
Core electrical components are specified from Schneider or OMRON to support reliable control performance, easier maintenance, and improved service life in demanding production environments. A JULONG photoelectric eye is used for dependable mark detection and registration in applications requiring accurate positioning.
Practical Dosing Accuracy Across Different Product Types
Depending on the product characteristics, packaging material behavior, and fill volume, measurement accuracy can range from ±1% to ±10%. This flexibility supports a broad set of small-dose tasks, balancing speed and practical accuracy for high-throughput pouch packaging lines.
Technical Specifications
| Item | Specification |
|---|---|
| Applicable Bag Width | 20–67mm |
| Applicable Bag Length | 150–180mm |
| Packaging Capacity | 1–50 ml |
| Packaging Speed | 30–60 cuts/min × columns (actual output depends on product and dosing conditions) |
| Measurement Accuracy | ±1% to ±10% (depending on packaging materials and fill quantity) |
| Easy-Tear Mouth | Point-shaped easy-tear or double easy-tear (independent easy-tear device) |
| Bag Pulling Method | Motor crank type heat sealing bag pulling (encoder controls sealing action) |
| Horizontal Sealing Width | 8–10mm, single-sided diagonal mesh pattern (1mm spacing) |
| Back Sealing Width | 4–8mm, no pattern |
| Leak-Proof Line (Liquid Use) | 1mm (applicable to liquid packaging) |
| Packaging Film | Composite packaging material (e.g., BOPP/PE) |
| Forming Machine Width | Max 600mm (standard with 1 set of bag-making specifications, no flash) |
| Electrical Components | Schneider or OMRON |
| Photoelectric Eye | JULONG |
| Gas Source Pressure | 5–6 kg |
| Gas Consumption | 2 m³/min |
| Machine Weight | Approx. 700 kg |
| Delivery Time | 45 working days |
| Minimum Order Quantity | 1 set |
| Payment Terms | T/T |
Application Areas
This solution is ideal for manufacturers requiring reliable small-dose pouch packaging with stable sealing quality and efficient output. It is commonly used for liquid and semi-liquid portions (with appropriate sealing structures selected), sample packs, trial-size consumer goods, and other small-format products packaged in laminated composite-film pouches. Typical industries include food-related applications, personal care, daily chemical products, and general industrial consumables where consistent seal strength, clean aesthetics, and easy-open options improve product performance from production to end-user experience.
