4-Lane Heat-Sealing Packaging Machine for Snus & Nicotine Pouches
This 4-lane heat-sealing packaging machine is engineered for high-output, consistent, and hygienic sachet packing of oral smoke particles, snus-type granules, and nicotine pouch-related materials. By combining synchronized film forming, multi-lane dosing, heat sealing, and precision cutting in one continuous process, it delivers stable small-dose packaging at 0.4–0.6 g per sachet. The system supports common composite packaging films (such as BOPP/PE) and adopts a GMP-oriented structure with stainless-steel contact parts, making it well-suited for modern production lines that require repeatable performance, cleanability, and straightforward operation.
Product Features
Four-Lane Synchronized Production for Higher Capacity
Four lanes run in parallel to multiply output without expanding the footprint unnecessarily. Each lane operates at 30–45 bags/min (material and film dependent), delivering a combined throughput of up to 120–180 bags/min. This multi-lane architecture is ideal for manufacturers looking to scale snus or nicotine pouch granule packaging while maintaining consistent sachet size and seal quality.
Reliable Heat Sealing with Clean, Uniform Appearance
The machine adopts a back-seal structure with left/right overlapping to produce neat and consistent seals. Vertical sealing width is designed at 4 mm and horizontal sealing width at 5 mm to balance strength and appearance. For brand or film-specific requirements, the horizontal sealing module supports both plain and mesh patterns through two sets of heat sealers, improving compatibility across different laminate structures and finish preferences.
Flexible Cutting Modes for Downstream Convenience
Two cutting styles are available—flat cutting and saw-tooth cutting—supported by dual cutter sets. This enables easy alignment with downstream cartoning, bundling, or manual handling needs, while also meeting desired tear performance and edge aesthetics.
Stable Control System with Alarms and Safety Interlocks
An Inovance 7-inch color touchscreen paired with an Inovance PLC provides clear operation logic, fault prompts, and self-diagnosis. Alarm functions cover typical production risks such as film shortage, safety door opening, and abnormal operating states. A three-color stack light enhances on-site visibility, helping operators respond quickly and reduce unplanned downtime.
GMP-Oriented Structure and Dust Management
Key mechanical areas use stainless steel 304 or aluminum alloy, and all material-contact components are stainless steel 304 to support sanitation routines and contamination control. To reduce buildup during sealing, a dust removal device is installed above the horizontal sealing area (including a vacuum cleaner interface), helping maintain cleaner sealing surfaces and more consistent bag appearance during continuous operation.
Efficient Film Handling and Faster Changeover
The machine integrates a quick film connection workbench to streamline roll loading and threading. A manual deviation correction system helps stabilize tracking, while gravity active film feeding and a 4-row electric roller separation unit provide smooth film distribution across lanes. These features support stable forming and reduce the likelihood of wrinkles, misalignment, or uneven tension.
Accurate Small-Dose Metering with Material-Matched Options
To address different flow characteristics, two dedicated 4-lane dosing modules are available: a horizontal screw metering solution for dry particles and a turntable metering solution for wet or slightly sticky particles. Both designs are built for quick disassembly and cleaning, and include air-blowing assistance plus an anti-bridging material breaker in the hopper to improve feeding stability and dosing repeatability in small gram ranges.
Technical Specifications
| Item | Specification |
|---|---|
| Machine Type | 4-lane heat-sealing packaging machine |
| Applicable Product | Oral smoke particles / snus-type granules (confirmed by sample) |
| Packaging Capacity | 0.4–0.6 g per bag |
| Measuring Accuracy (system) | ≤ ±10% (material-dependent) |
| Packaging Speed | 30–45 bags/min per lane × 4 lanes |
| Bag Size (single lane) | Bag length: 20–50 mm; pouch width: 13 mm |
| Film Width (single lane) | 30 mm |
| Total Packaging Film Width | 120 mm |
| Sealing Style | Back sealing (no pattern), left/right overlapping |
| Sealing Width | Vertical: 4 mm; Horizontal: 5 mm |
| Horizontal Sealing Pattern | Plain and mesh pattern; 2 sets of heat sealers |
| Cutting Method | Flat cutting and saw-tooth cutting; 2 sets of cutters |
| Packaging Film Material | Composite films (e.g., BOPP/PE) |
| Power Supply | AC 220V / 50Hz |
| Installed Power | 3 kW |
| Compressed Air / Gas Consumption (machine) | 6 kg; 0.6 m³/min |
| HMI & Control | Inovance 7" color touchscreen + Inovance PLC (Chinese UI), self-diagnosis, alarms, stack light |
| Temperature Control | 6-channel Omron temperature controller with temperature deviation alarm |
| Pneumatics | Taiwan Airtac |
| Electrical Components | Schneider or OMRON |
| Film Feeding | Gravity active film feeding; 4-row electric roller film separation |
| Bag Pulling (horizontal seal pulling) | Inovance servo motor control |
| Safety | Standard safety door switch (Panasonic door safety switch) |
| Photoelectric Function | None |
| Dust Management | Dust removal device above horizontal seal (incl. vacuum cleaner) |
Metering Module Options
Option A: LG-4 4-Lane Horizontal Screw Metering (Dry Particles)
| Item | Specification |
|---|---|
| Measuring Range | 0.4–0.6 g/bag |
| Measuring Method | Horizontal screw |
| Accuracy | ±1–10% (depends on material properties and filling speed) |
| Drive | Stepper motor |
| Feeding Assistance | Compressed-air assisted blowing feeding |
| Hopper Function | Integrated rotating material breaker to improve flow and dosing consistency |
| Material / Finish | Exterior: 304 or aluminum alloy; contact parts: stainless steel 304 |
| Maintenance | Easy disassembly and cleaning |
| Air Consumption | 6 kg; 0.8 m³/min |
| Power | AC 220V / 50Hz; 0.4 kW |
Option B: TB-4 4-Lane Turntable Metering (Wet Particles)
| Item | Specification |
|---|---|
| Measuring Range | 0.4–0.6 g/bag |
| Adjustment | Adjustable measuring cup |
| Accuracy | ±1–10% (depends on material properties and filling speed) |
| Drive | Motor with divider |
| Auxiliary Air Control | Precision throttle valve controls air blowing and discharge assistance |
| Hopper Function | Integrated rotating material breaker to improve flow and dosing consistency |
| Material / Finish | Exterior: 304 or aluminum alloy; contact parts: stainless steel 304 |
