High-Speed 4-Lane Snus Pouch Packing Machine
Engineered for modern oral pouch production, this high-speed 4-lane snus pouch packing machine delivers stable, continuous output of heat-sealed pouches for nicotine pouches, snus, and other fine granular or slightly moist particulate products. Built on a PLC control platform with a responsive touch-screen HMI, it combines film unwinding, web guiding, pouch forming, volumetric dosing, heat sealing, cutting, and finished-pouch discharge in a compact, production-ready system. With flexible pouch format adjustment and dependable laminated-film sealing performance, the machine supports consistent portioning, clean packaging appearance, and efficient changeovers—ideal for manufacturers seeking higher throughput without expanding plant footprint.
Product Features
High-output 4-lane architecture: The multi-lane design increases productivity while keeping each lane stable and repeatable. With total speed up to 180 pouches/min (product- and film-dependent), it enables scalable capacity with minimal additional floor space.
Optimized dosing for small portions: A volumetric cup filling system is tuned for typical small-dose pouch weights of 0.4–0.6 g. Optional metering configurations help accommodate different flow behaviors, supporting both dry granules and slightly moist particles with improved consistency.
Reliable sealing for heat-sealable laminated films: Designed for composite laminated structures such as BOPP/PE and similar sealable films, the machine delivers stable vertical and horizontal sealing. Dual horizontal sealing patterns (plain or mesh) help match film characteristics and sealing preferences for strength and appearance.
PLC + HMI for fast setup and safer operation: The PLC control system with color touch screen provides intuitive parameter setting, alarm notifications, and self-diagnostics. Safety-door monitoring and abnormal-operation alarms reduce risk, improve uptime, and simplify troubleshooting.
GMP-oriented, easy-to-clean construction: All product-contact components are manufactured from SUS304 stainless steel to support hygienic production and efficient sanitation. The frame and electrical cabinet are built with SUS304 and/or aluminum alloy for durability and cleanroom-friendly handling.
Stable film control and smooth running: Features such as a quick film-connection workbench, manual web guiding (deviation correction), gravity active film feeding, and multi-row electric roller film separation help maintain tracking accuracy and reduce film disturbances during high-speed operation.
Flexible cutting and reject handling: Supports flat cut or saw-tooth cut (two cutter sets), enabling manufacturers to choose the preferred edge finish. An automatic waste-pouch removal function (during commissioning/startup) helps reduce rejects and keep the discharge area tidy.
Cleaner sealing zone for better integrity: A dust-removal unit above the horizontal sealing area (with vacuum connection) helps minimize powder or particle contamination on sealing surfaces, improving seal consistency and overall pouch presentation.
Technical Specifications
| Item | Specification |
|---|---|
| Machine Type | Automatic Snus Pouch Packing Machine (Heat-Sealing, 4-Lane) |
| Pouch Size Range | Length: 40–120 mm; Width: 20–60 mm |
| Typical Small-Pouch Format (Per Lane) | Bag length: 20–50 mm; Pouch width: 13 mm; Film width (per lane): 30 mm |
| Total Film Width | 120 mm |
| Packaging Material | Heat-sealable laminated film (e.g., composite structures such as BOPP/PE) |
| Number of Lanes | 4 |
| Packing Speed | Up to 180 pouches/min (application-dependent); typical: 30–45 pouches/min per lane |
| Filling System | Volumetric cup filler (optional dry/wet particle metering modules available) |
| Filling Range | 0.4–0.6 g per pouch |
| Dosing Accuracy | ≤ ±10% typical (depends on material characteristics and operating speed) |
| Sealing Style | Back sealing, unprinted; left/right overlap |
| Seal Width | Vertical: 4 mm; Horizontal: 5 mm |
| Horizontal Sealing Pattern | Plain or mesh pattern; two heat-sealer sets |
| Cutting Method | Flat cutting or saw-tooth cutting; two cutter sets |
| Control System | PLC + touch screen HMI; alarms and self-diagnostics; safety-door monitoring |
| Main Power Consumption | 5.5 kW (overall); common power supply: AC 220V / 50Hz |
| Compressed Air Requirement | Approx. 6 kg; 0.6–0.8 m³/min (depending on metering configuration) |
| Product-Contact Parts | SUS304 Stainless Steel |
| Machine Structure | SUS304 Stainless Steel and/or Aluminum Alloy; GMP-oriented design |
Application Areas
This machine is designed for heat-sealed pouch packaging of oral nicotine products, including snus and nicotine pouch fillings, as well as similar portion-style products requiring clean sealing and repeatable dosing. It is also suitable for other small-dose granular or particulate blends where multi-lane speed, stable film handling, and consistent volumetric portion control are essential—covering both dry materials and slightly moist formulations used in modern oral pouch manufacturing lines.
