- info@packmate-machinery.com
Packmate (GuangDong) Co., Ltd., leveraging over three decades of expertise in high-precision automated packaging, presents its advanced Automated Sachet Packaging System. Engineered specifically for the demanding requirements of the industrial cleaning sector, this system is designed to handle aggressive, viscous, and volatile liquid formulations such as industrial degreasers, solvents, alkaline cleaners, and acid-based solutions. It transforms bulk liquids into secure, professional, and user-friendly single-dose sachets, optimizing production efficiency, ensuring product integrity, and minimizing waste for manufacturers worldwide.
The Automated Sachet Packaging System distinguishes itself through robust engineering, precision, and operational intelligence tailored for harsh chemical environments.
Corrosion-Resistant Construction: Critical components in contact with the product, including filling nozzles, pumps, and valves, are constructed from 316 stainless steel and specialized chemical-resistant seals. This ensures exceptional durability, prevents contamination, and guarantees long-term reliability when packaging corrosive industrial chemicals.
High-Precision Volumetric Filling: Equipped with advanced servo-driven metering pumps, the system achieves remarkable filling accuracy for even the most viscous degreasers and cleaners. This precision ensures consistent fill volume in every sachet, reducing product giveaway and maintaining strict quality control.
Fully Automated, High-Speed Operation: The system performs a seamless automated cycle from film unwinding and pouch forming to precise filling, sealing, and cutting. Capable of speeds up to 120 sachets per minute, it significantly boosts output while minimizing labor requirements and operator exposure to chemicals.
Enhanced Safety & Containment: Designed with operator safety as a priority, the machine features integrated splash guards, emergency stop functions, and optional fume extraction interfaces. This creates a safer working environment and aids in compliance with environmental and workplace safety regulations.
Intelligent PLC Control & Flexibility: A user-friendly color touchscreen HMI and industrial PLC allow for easy monitoring of production speed, output counts, and system diagnostics. The system supports quick changeovers between different sachet sizes and pouch styles, facilitating flexible production for various batch sizes and market requirements.
Assured Packaging Integrity: Utilizing high-strength, chemically resistant laminated films (e.g., PET/AL/PE), the system produces sachets with robust, leak-proof seals. Optional integrated vision inspection systems provide an additional layer of quality assurance by checking for proper fill levels and seal integrity.
The following table outlines the core technical parameters of the Automated Sachet Packaging System for industrial cleaning products.
| Parameter | Specification |
|---|---|
| Machine Model | PM-DGS-450 |
| Packaging Type | 3-side or 4-side sealed sachets/pouches |
| Sachet Size Range | Width: 50mm – 150mm; Length: “70mm – 200mm |
| Filling Volume Range | 10ml – 500ml per sachet |
| Production Speed | Up to 120 sachets per minute |
| Filling Accuracy | ±1% (for viscous liquids) |
| Film Material Compatibility | Chemical-resistant laminates (e.g., PET/AL/PE, NY/PE) |
| Power Supply | 3 Phase, 380V / 50Hz (Customizable) |
| Air Pressure Requirement | 0.6 – 0.8 MPa |
| Control System | Industrial PLC with Color Touchscreen HMI |
| Main Construction Material | Contact parts: 316 Stainless Steel |
This Automated Sachet Packaging System is ideally suited for manufacturers and formulators across a wide spectrum of industrial and institutional cleaning sectors.
Industrial & Manufacturing Cleaners: Perfect for packaging heavy-duty degreasers, solvent-based cleaners, parts washer solutions, and industrial-strength detergents used in automotive, aerospace, metalworking, and machinery maintenance.
Food & Beverage Industry Sanitizers: Safely packages alkaline and acid-based cleaning and sanitizing solutions, CIP (Clean-in-Place) chemicals, and conveyor lubricants used in food processing plants.
Institutional & Commercial Cleaning: Efficiently produces single-use sachets of concentrated floor cleaners, bathroom disinfectants, glass cleaners, and multi-surface detergents for janitorial services, healthcare facilities, and hospitality.
Specialty Chemical Formulators: Offers a precise and safe solution for contract packagers and chemical companies producing a variety of aggressive liquid formulations, including graffiti removers, concrete cleaners, and specialized industrial solvents.
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