Automated Sachet Filler for Liquid and Gel Product Packaging

Automated Sachet Filler for Liquid and Gel Product Packaging

Packmate’s Automated Sachet Filler is a precision-engineered, fully integrated packaging solution designed to revolutionize the high-speed production of liquid and gel sachets. This state-of-the-art machine automates the entire packaging process—from film unwinding and forming to precise filling, sealing, and cutting—delivering uniform, professional, and leak-proof sachets with exceptional efficiency. Built for demanding 24/7 production environments, it seamlessly integrates into existing packaging lines, offering unmatched reliability and hygiene for industries where consistency and speed are paramount.

Key Product Features

The machine incorporates a suite of advanced technologies to guarantee superior performance, operational ease, and maximum return on investment.

• High-Precision Volumetric Filling System: Utilizes servo-driven piston or peristaltic pumps to ensure accurate filling volumes for both free-flowing liquids and viscous gels, minimizing product giveaway and ensuring strict portion control.
• Advanced Anti-Foaming & Degassing Technology: Integrated systems actively prevent foam formation during the filling process, which is critical for shampoos, conditioners, and soaps. This ensures clean fills, accurate dosing, and perfect seal integrity every time.
• Multi-Lane & High-Speed Operation: Configurable in single or multi-lane setups to dramatically increase production capacity. The machine is capable of producing thousands of sachets per hour to meet the most demanding large-scale production schedules.
• All-Stainless Steel Construction & CIP/SIP Capability: All product contact parts are constructed from 316/304 stainless steel. The design supports Clean-in-Place (CIP) and Sterilize-in-Place (SIP) protocols, meeting stringent hygiene standards for pharmaceutical, cosmetic, and food applications.
• Intelligent Touchscreen HMI & PLC Control: A user-friendly graphical interface allows for easy recipe management, parameter adjustment, real-time production monitoring, and diagnostics. Store settings for different products to enable swift changeovers.
• Quick Changeover & Tool-Less Adjustments: A modular design enables rapid changeover between different sachet sizes and products. Tool-less adjustments significantly reduce downtime and enhance production line flexibility.
• Robust Servo-Driven Motion System: All critical movements are powered by high-performance servo motors, ensuring synchronized, precise, and energy-efficient operation with minimal mechanical wear and tear for long-term reliability.
• Comprehensive Safety & Fault Detection: Equipped with safety guards, emergency stops, and a network of real-time sensors. The system automatically detects film breaks, misfeeds, or seal defects, pausing operation to prevent waste and protect the machine.

Technical Specifications

Application Fields

This versatile automated sachet filler is the ideal solution for a wide range of industries requiring precise, hygienic, and high-volume packaging of liquid and semi-solid products.

• Personal Care & Cosmetics: Perfect for packaging shampoos, conditioners, shower gels, liquid soaps, hand sanitizers, lotions, creams, and hair gels into single-use or sample sachets.
• Pharmaceutical & Healthcare: Suitable for sterile and non-sterile applications such as antiseptic solutions, medicated gels, liquid oral doses, ointments, and disinfectants, complying with GMP standards.
• Food & Beverage: Efficiently packages sauces (ketchup, mayonnaise), syrups, edible oils, condiments, drink concentrates, and liquid flavorings.
• Household & Industrial Chemicals: Handles detergents, fabric softeners, dishwashing liquids, lubricants, adhesives, and various gel-based chemical products.
• Agrochemicals: Packages liquid fertilizers, pesticides, and herbicides into convenient, sealed single-dose sachets.