Automated Pharma Liquid Packaging System for Syrups and Supplements

Automate liquid packaging for syrups and supplements with precision, speed, and sterility. Increase production, reduce costs, and maintain GMP compliance for pharmaceuticals and health products.

Product Details

Automated Pharma Liquid Packaging System for Syrups and Supplements

Packmate (GuangDong) Co., Ltd. presents its advanced Automated Pharma Liquid Packaging System, a turnkey solution engineered for the high-speed, precise, and sterile packaging of oral liquids. This system is specifically designed to meet the rigorous standards of the pharmaceutical and health supplement industries. Leveraging over three decades of expertise in intelligent packaging machinery, this fully automated line ensures product integrity, maximizes output, and guarantees full compliance with Good Manufacturing Practice (GMP) regulations. It is the definitive choice for manufacturers of syrups, tonics, elixirs, and nutritional supplements seeking to automate their production with unparalleled reliability and efficiency.

Product Features

Our Automated Pharma Liquid Packaging System integrates cutting-edge technology with a robust, hygienic design to deliver exceptional performance and operational security.

  • End-to-End Turnkey Automation: The system provides a seamlessly integrated process from bulk liquid feeding and precision volumetric filling to sealing, date coding, and batch counting. This comprehensive automation minimizes manual handling, reduces labor costs, and ensures consistent, high-throughput production.
  • Pharmaceutical-Grade Precision Filling: Equipped with advanced servo-driven filling pumps, the system guarantees accurate dosing within a tolerance of ±0.5% for volumes above 10ml. This eliminates product giveaway, ensures each single-dose sachet contains the exact specified volume, and is critical for dose-sensitive formulations.
  • Aseptic & GMP-Compliant Construction: Critical product contact parts are constructed from 316L stainless steel and other sanitary materials. The design facilitates easy cleaning, sterilization, and maintenance, fully adhering to stringent GMP standards to prevent contamination and ensure product safety.
  • Format Versatility and Product Protection: The system is capable of producing a wide range of sachet sizes and shapes. It supports various high-barrier laminate films, such as Alu/PE and PET/ALU/PE, which are ideal for preserving the potency, flavor, and extended shelf-life of sensitive pharmaceutical syrups and health supplements.
  • Intelligent Control and Monitoring: A user-friendly PLC with a color touchscreen HMI allows for intuitive operation, real-time monitoring of all machine parameters, quick adjustment, and comprehensive fault diagnosis. Integrated production data tracking enhances quality control, batch traceability, and overall operational management.
  • Robust Design for Continuous Operation: Engineered with heavy-duty components for 24/7 reliability, the system ensures long-term durability and minimal downtime. This robust design, backed by Packmate’s global technical support network, translates to lower maintenance costs and a higher return on investment.

Technical Specifications

Parameter Specification
Model Series PM-OLP Series
Packaging Type Single-dose oral liquid sachets (stick packs)
Filling Range 1 ml – 50 ml per sachet
Max. Production Speed Up to 600 sachets per minute
Filling Accuracy ±0.5% (for volumes above 10ml)
Compatible Film Materials Laminated Alu/PE, PET/ALU/PE, and other high-barrier laminates
Machine Dimensions (LxWxH) Approximately 6000 x 2000 x 2000 mm
Power Supply 380V / 50Hz / 3 Phase (Customizable to local standards)
Required Air Pressure 0.6 – 0.8 MPa
Control System Industrial PLC with Color Touchscreen HMI
Primary Construction Material 304 & 316L Stainless Steel (contact parts)

Product Application Fields

This automated packaging system is ideally suited for a diverse range of liquid products within the health and wellness sector. Its precision, sterility, and flexibility make it an indispensable asset for modern manufacturing facilities.

  • Pharmaceutical Syrups and Elixirs: Perfect for packaging cough syrups, pediatric medicines, analgesic liquids, and other prescription or OTC oral medications in precise, tamper-evident single doses.
  • Health and Nutritional Supplements: Excellently suited for vitamin tonics, herbal extracts, energy shots, probiotic liquids, and dietary supplements, ensuring accurate dosing and protecting sensitive ingredients from light and moisture.
  • Traditional and Herbal Medicines: Ideal for packaging traditional liquid remedies, Ayurvedic tonics, and other herbal formulations that require hygienic and precise portion control.
  • Nutraceutical and Functional Beverages: Capable of handling high-viscosity blends and concentrated health shots, providing convenient single-serve packaging that maintains product freshness and potency.

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