Automated Packaging System for Bulk and Stick Pack Powder Feed

Automated Packaging System for Bulk and Stick Pack Powder Feed

Packmate (GuangDong) Co., Ltd. presents its advanced Automated Packaging System, engineered specifically for the high-volume, precision packaging of powdered feeds such as milk replacers and nutritional supplements. This turnkey line seamlessly integrates the packaging of both large bulk sachets and single-dose stick packs, delivering a complete solution from filling to final cartoning. Built upon over three decades of expertise in powder handling and pouch packaging, the system is designed to maximize production efficiency, ensure absolute product integrity, and significantly reduce operational costs for manufacturers in the animal feed and related industries.

Product Features

The system incorporates multiple advanced technologies to deliver unmatched reliability, speed, and hygiene for sensitive powder products.

• Dual-Format Packaging Flexibility: One integrated line efficiently produces both high-volume bulk sachets and convenient, single-serving stick packs, allowing producers to meet diverse market demands without changing equipment.
• Precision Auger Filling Technology: Equipped with advanced stainless steel auger fillers, the system guarantees highly accurate dosing for both small stick packs and larger sachets. This eliminates product giveaway and ensures consistent portion control, which is critical for nutritional integrity.
• Integrated Nitrogen Flushing System: To preserve freshness and dramatically extend shelf life, the line features a complete nitrogen gas flushing system. This process displaces oxygen from the package headspace, effectively preventing oxidation and spoilage of the sensitive powder.
• High-Speed, Servo-Driven Operation: Utilizing servo motors for precise film control, the system ensures perfect package formation and creates strong, hermetic seals on all sides. This robust sealing prevents leakage and maintains a superior barrier against moisture and contaminants.
• Hygienic & Easy-Clean Design: All product contact parts are constructed from food-grade 304 or 316 stainless steel. The design emphasizes easy cleaning, maintenance, and full compliance with the stringent hygiene standards required in feed production facilities.
• Intelligent Centralized Control: The entire line is managed by a centralized Programmable Logic Controller (PLC) with a user-friendly Human-Machine Interface (HMI) touchscreen. Operators can easily set parameters, monitor real-time production data, diagnose faults, and optimize line performance.
• Modular & Scalable Architecture: Built on a modular platform, the line can be configured and expanded with additional modules such as checkweighers, metal detectors, and cartoning systems to create a fully automated, end-to-end packaging workflow.

Technical Specifications

Application Fields

This automated packaging system is ideally suited for industries requiring fast, precise, and hygienic packaging of dry, free-flowing powders. Its primary application is within the animal feed and nutrition industry, specifically for products like milk replacer powder, vitamin premixes, and medicated feed supplements. The technology is equally effective for packaging nutritional powders in the human food and beverage sector, such as protein supplements, drink mixes, and instant meal replacements. Furthermore, its precision and hygiene make it applicable for certain pharmaceutical and chemical powders where accurate dosing and contamination control are paramount.