Automated Multi-Lane Stick Pack and Sachet Packaging Line for Granular and Powdered Feed Additives

Automated Multi-Lane Stick Pack and Sachet Packaging Line for Granular and Powdered Feed Additives

Packmate (GuangDong) Co., Ltd. introduces its premier Automated Multi-Lane Stick Pack and Sachet Packaging Line, engineered specifically for the high-volume, precision-demanding feed additive industry. This fully integrated, turnkey system represents the pinnacle of packaging automation, designed to streamline the packaging of granular and powdered feed additives into convenient, professional stick packs and sachets. Built upon three decades of specialized engineering expertise in high-speed pouch packaging, this line delivers unmatched operational efficiency, exceptional dosing accuracy, and robust reliability. It is the definitive solution for producers aiming to scale their output, significantly reduce labor dependency, minimize product waste, and ensure the consistent integrity of their valuable feed supplements from the point of filling to the final sealed package. By automating the entire process, this line transforms packaging from a potential bottleneck into a core competitive advantage.

Product Features

This advanced packaging line incorporates a comprehensive suite of innovative features engineered for peak performance, maximum uptime, and operational flexibility in demanding production environments.

• High-Speed Multi-Lane Synchronization: The system’s core design enables simultaneous packaging across multiple lanes (e.g., 4, 6, 8, or more), dramatically multiplying output compared to traditional single-lane machines and achieving speeds of up to 1200 packs per minute.
• Precision Gravimetric & Volumetric Filling Systems: Equipped with highly accurate filling technology specifically calibrated for the characteristics of granules and powders. This ensures every single stick pack or sachet contains the exact, pre-set dosage, which is critical for maintaining feed additive efficacy and nutritional consistency.
• Fully Automated Intelligent Control: Operations are managed by a centralized PLC control system with an intuitive HMI touchscreen interface. This allows for seamless monitoring, effortless recipe management, and rapid changeovers between different product formats and pack sizes, maximizing production flexibility.
• Uncompromising Sealing Integrity: Features a robust film handling system with precise tension control and multi-stage, temperature-regulated sealing jaws (both vertical and horizontal). This process creates strong, hermetic, and leak-proof seals that effectively protect the product from moisture, contamination, and spoilage, extending shelf life.
• Modular Format Flexibility: The machine platform is easily configurable to produce a wide range of stick pack and sachet sizes (3-side or 4-side seal) without requiring extensive retooling, offering exceptional versatility for diverse product lines and market requirements.
• Integrated In-Line Quality Assurance: Optional modules such as automated checkweighers or vision inspection systems can be integrated to continuously monitor pack weight, seal quality, and print registration. Any defective packs are automatically rejected, ensuring only 100% perfect packages proceed to packaging.
• Hygienic & Sanitary Construction: Designed with product safety in mind, all product contact parts are manufactured from food-grade stainless steel. The structure facilitates easy access and thorough cleaning to prevent cross-contamination between production batches, supporting compliance with stringent hygiene standards.

Technical Specifications

Product Application Fields

This Automated Multi-Lane Packaging Line is specifically engineered for the animal nutrition and feed manufacturing sector, providing an ideal packaging solution for a wide array of granular and powdered feed additives and supplements. Its precision, speed, and flexibility make it perfectly suited for packaging:

• Vitamin and Mineral Premixes: Ensuring accurate micro-dosing of essential nutrients.
• Amino Acids: Such as Lysine, Methionine, and Threonine in pure or blended forms.
• Enzyme Preparations and Phytogenics: Packaging sensitive bioactive compounds that require precise dosing and excellent seal integrity.
• Antioxidants and Mold Inhibitors: Preservatives and stabilizers for feed.
• Probiotics and Direct-Fed Microbials: Protecting live cultures with secure, contaminant-free packaging.
• Medicated Feed Additives and Nutritional Supplements: Where exact dosage and product safety are paramount.

The system’s hygienic design and robust performance also make it adaptable for related industries requiring similar precision packaging, including certain segments of the food, pharmaceutical, and specialty chemical sectors for powdered and granular products.