Automated High-Speed Sachet Packager for Industrial Viscous Liquids

Automated High-Speed Sachet Packager for Industrial Viscous Liquids

Introducing the Automated High-Speed Sachet Packager, a pinnacle of engineering from Packmate (GuangDong) Co., Ltd., designed specifically for the demanding packaging of industrial-grade viscous liquids such as sealants, adhesives, lubricants, and gels. This machine embodies our three-decade legacy of creating intelligent, turnkey packaging solutions, now applied to the challenges of high-viscosity fluid packaging. It automates the entire process from film feeding to precise filling and hermetic sealing, delivering flawless, durable sachets at remarkable speeds. By ensuring precision, consistency, and airtight integrity, this packager maximizes production throughput, minimizes product waste and operational downtime, and guarantees superior protection for your products during logistics and storage.

Product Features

This advanced packager integrates robust mechanical design with smart automation controls to deliver exceptional reliability and performance in industrial settings.

• High-Speed Precision Operation: Engineered for continuous industrial production, achieving outputs up to 200 sachets per minute to meet high-volume demands efficiently.
• Accurate Viscous Liquid Dosing: Equipped with a specialized servo-driven piston filler and anti-drip nozzles, it handles thick, non-Newtonian fluids with a filling accuracy of ±0.5%, eliminating giveaway.
• Intelligent Touch-Screen Control: A user-friendly, multi-language HMI allows for effortless recipe management, real-time monitoring of production metrics, and quick diagnostics, simplifying operation and changeovers.
• Rugged & Hygienic Construction: Critical contact parts are fabricated from grade 304 stainless steel, offering excellent corrosion resistance. The enclosure boasts an IP65 rating for reliable performance in dusty or humid environments.
• Versatile Sachet Format Creation: Capable of producing three-side or four-side sealed sachets in a wide range of dimensions. Options for tear notches, hang holes, and custom shapes enhance end-user convenience.
• Integrated Marking System: Features an inline high-resolution inkjet or hot-emboss coder for clear, permanent marking of production dates, batch numbers, logos, and barcodes directly onto each sachet.
• Guaranteed Seal Integrity: Utilizes precision temperature-controlled sealing jaws with consistent pressure application. Optional vision inspection systems provide 100% leak detection, ensuring every sachet is perfectly sealed.
• Rapid Changeover Capability: A modular design with recipe-driven settings enables swift switching between different sachet sizes and product types, maximizing production flexibility and overall equipment effectiveness (OEE).

Technical Specifications

Application Fields

The Automated High-Speed Sachet Packager is ideally suited for industries that require reliable, portion-controlled, and hygienic packaging of medium to high-viscosity liquids. Its primary application areas include:

• Industrial Adhesives & Sealants: For packaging single-use portions of silicone sealants, construction adhesives, epoxy resins, and instant glues.
• Lubricants & Greases: Perfect for packaging specialized lubricating oils, anti-seize compounds, and grease samples.
• Chemicals & Coatings: Suitable for two-part compounds, primers, thick paints, and specialty chemical reagents.
• Food & Condiments: Can handle viscous food products such as sauces, pastes, dressings, and edible oils.
• Cosmetics & Personal Care: For packaging hair gels, thick creams, ointments, and other viscous cosmetic formulations.