Product Introduction
The PackMate Fully Automatic Pre-made Bag Packaging System is a complete, production-ready pouching solution that integrates an 8-station rotary pre-made bag packaging machine with a high-speed multihead weigher. Built for continuous, stable operation, the system automates the full pouching cycle—bag feeding, pouch positioning, opening, dosing, and heat sealing—helping manufacturers raise output while keeping pack appearance and seal integrity consistent. Its design targets modern multi-SKU lines where frequent format changes are common, supporting a wide variety of pre-made pouch structures such as flat bags, stand-up pouches, zipper pouches, and M-type bags. Compatible with mainstream flexible packaging materials—including single-layer PE, laminated PE films, paper-based films, and other composite films—the PackMate system delivers dependable sealing performance across both food and non-food products. PLC automation and a touch-screen HMI simplify parameter setting, recipe switching, and daily monitoring, making it a practical choice for factories that need speed, reliability, and easy operation in one integrated platform.
Product Features
8-station rotary workflow for consistent throughput: A structured rotary sequence ensures repeatable bag handling and smooth production rhythm, supporting fast cycles for large-volume packaging needs.
High-speed weighing and filling integration: The multihead weigher offers rapid, stable dosing for free-flowing and granular products, reducing manual intervention and improving overall line efficiency.
Broad pouch format compatibility: Designed for pre-made bags up to 40 cm in length and 26 cm in width, the system adapts to common pouch styles including flat, stand-up, zipper, and M-type designs—ideal for product line expansion and frequent changeovers.
Accurate dosing to reduce giveaway: With a 10–1500 g weighing range and ±0.1–1.5 g accuracy (depending on product characteristics), the system helps control overfill and supports consistent net content compliance.
Material versatility for flexible packaging strategies: Supports single PE, PE composite films, paper films, and multiple composite structures, enabling brands to upgrade packaging materials without changing the core equipment platform.
Industrial-grade component selection: Key electrical and pneumatic elements are sourced from proven brands (e.g., Omron, Schneider, Chint, MeanWell, AirTAC), enhancing reliability, minimizing downtime, and simplifying maintenance planning.
Operator-friendly automation: PLC control paired with a touch-screen interface provides clear menu navigation, fast recipe recall, and straightforward alarm/status visualization for efficient daily operation.
Factory integration ready: Standard power and pneumatic requirements, stable air consumption, and a clear installation footprint make it suitable for integration into existing workshops and packaging lines.
Technical Specifications
| Rotary Pre-made Bag Packaging Machine | |
|---|---|
| Work Stations | 8 stations |
| Supported Bag Types | Pre-made flat bag, stand-up pouch, zipper pouch, M-type bag, etc. |
| Max Bag Size | Length ≤ 40 cm; Width ≤ 26 cm |
| Compatible Film/Bag Materials | Single PE, PE composite film, paper film, and various composite films |
| Power Supply | 380 V |
| Total Power | 8 kW |
| Air Consumption | 5–7 kg/cm²; 0.4 m³/min |
| Machine Weight | 580 kg |
| Machine Dimensions (L×W×H) | 185 × 125 × 152 cm |
| Multihead Weigher | |
| Weighing Range | 10–1500 g |
| Weighing Accuracy | ±0.1–1.5 g |
| Max Speed | Up to 120 WPM (depending on product, pouch type, and target weight) |
| Bucket Capacity | 1600 ml |
| Operation Panel | 7 inch / 10 inch (optional) |
| Power Supply | AC 220 V ±10%, 50/60 Hz, 1.5 kW |
| Drive System | Step motor |
| Main Component Brands | |
| Relay System / Safety Door | Omron |
| Start/Stop/E-Stop Buttons / Indicator Light | Schneider |
| Circuit Breaker | Chint |
| Temperature Controller | Yuyao |
| PLC | Qichuang |
| Touch Screen | Kunlun Tongtai |
| Switching Power Supply | Taiwan MeanWell |
| Servo Motor | Huichuan |
| Reducer | Xinbao |
| Cylinder | AirTAC |
Product Application Fields
The PackMate system is designed for companies that require fast, consistent, and scalable pouch packaging based on pre-made bags. When paired with the multihead weigher, it is well suited for free-flowing and countable products such as granules, snacks, nuts, candies, dried foods, selected frozen products (when appropriate), pet food, and small hardware parts. Thanks to its wide pouch-style support and material compatibility, it fits applications across food processing, agricultural and specialty products, daily chemicals, and light industrial goods—especially where stable sealing quality, efficient changeover, and reliable high-speed operation are essential.
