4-Lane High-Speed Snus/Nicotine Pouch Filling & Packaging Machine with Ultrasonic Seal

4-lane snus/nicotine pouch machine packs up to 180 pouches/min with precise 0.4–0.6g dosing to cut giveaway. Ultrasonic sealing delivers strong, leak-resistant, premium-looking pouches. PLC touchscreen for fast setup & changeovers. Runs laminated film; handles materials <45% moisture; flexible sizes 40–120×20–60mm.

Product Details

Product Introduction

This 4-lane snus pouch filling and packaging machine is designed for continuous, high-speed manufacturing of nicotine/snus pouches where dosing uniformity and seal integrity are non-negotiable. Built with an industrial-grade frame and a space-efficient layout (2200mm × 1200mm × 1800mm), the unit integrates pouch forming, metered filling, and sealing into one streamlined process to reduce manual handling and stabilize output. It runs heat-sealable laminated films and is optimized for pouch materials with moisture content below 45%, helping producers maintain product freshness, minimize contamination risk, and achieve consistent retail presentation. With PLC automation and a touch-screen HMI, operators can quickly set parameters, monitor operation status in real time, and perform faster format adjustments for different pouch sizes. The 4-lane architecture enables four pouches to be produced simultaneously, supporting scale-up without expanding the production footprint, while the robust build (approx. 600kg) enhances operational stability during long production runs.

Product Features

4-lane high-efficiency production: Multi-lane forming and filling processes four pouches per cycle, delivering speeds up to 180 pouches/min to meet high-volume demands while keeping output stable.

Consistent micro-dose filling: Engineered for small-dose pouch products with a 0.4g–0.6g filling range, improving batch-to-batch consistency, reducing product giveaway, and strengthening quality compliance.

Durable ultrasonic sealing performance: Ultrasonic sealing produces clean, strong seals with reliable bonding, lowering leakage risk and improving finished pouch appearance—especially critical for nicotine pouch products.

Optimized for moisture-controlled materials: Designed to process snus/nicotine pouch filling materials with moisture requirements under 45%, supporting smooth feeding and stable sealing while protecting product integrity.

PLC + touch-screen control for easy operation: PLC automation with an HMI simplifies parameter setup, alarm handling, and production monitoring, enabling quick response to process changes and reducing downtime.

Flexible pouch size adaptability: Compatible with a broad pouch size window—40–120mm in length and 20–60mm in width—allowing multiple SKUs to run on the same platform.

Ready for factory utilities: Designed around common industrial utilities (0.6–0.8MPa compressed air and standard 3-phase power options), easing line integration and commissioning in different regions.

Compact, stable industrial construction: A rigid structure and balanced machine mass help reduce vibration at higher speeds, supporting accuracy, sealing consistency, and long-term reliability.

Technical Specifications

Product Type Pouch Filling & Packaging Machine
Pouch Type Snus / Nicotine Pouch
Number of Lanes 4
Packing Speed Up to 180 pouches/min
Pouch Weight Range 0.4g–0.6g
Pouch Size Range Length: 40–120mm; Width: 20–60mm
Sealing Type Ultrasonic Sealing
Packing Material Heat-sealable laminated film
Filling Material Dry powder
Material Moisture Requirement < 45%
Control System PLC control with touch-screen interface
Air Pressure 0.6–0.8MPa
Power Supply 220V/380V, 50Hz/60Hz, 3 Phase
Machine Dimensions (L×W×H) 2200mm × 1200mm × 1800mm
Machine Weight Approx. 600kg

Application Fields

This machine is purpose-built for snus pouch and nicotine pouch production lines requiring fast throughput, consistent dosing, and dependable sealing. It is widely applied in retail-ready nicotine pouch manufacturing, OEM/contract packaging operations, and export-oriented plants where stable performance and clean pouch presentation are essential. Compatibility with heat-sealable laminated films supports barrier protection against external moisture and helps preserve product freshness through storage and distribution. In addition to nicotine-related products, it can be adapted for other small-dose dry powder pouch applications that demand precise filling, high-speed operation, and reliable seal quality.

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