Automated Multi-Lane Packaging System for Stick Packs and Sachets with Precision Filling

Automated multi-lane system for stick packs and sachets delivers high-speed, precise filling to boost output and cut costs. Perfect for powders, granules, and premixes in food, pharma, and nutrition sectors.

Product Details

Automated Multi-Lane Packaging System for Stick Packs and Sachets with Precision Filling

Packmate (GuangDong) Co., Ltd. introduces its next-generation Automated Multi-Lane Packaging System for Stick Packs and Sachets. Engineered for the modern, high-output production facility, this system represents the pinnacle of packaging automation for granular and powdered products. It seamlessly orchestrates the entire packaging process—from bulk material handling and precision dosing to final bag forming, filling, and sealing—into one continuous, high-speed operation. Designed to meet the rigorous standards of industries where consistency, hygiene, and efficiency are non-negotiable, this line is the definitive solution for manufacturers aiming to boost production capacity, drastically reduce labor dependency, and guarantee unparalleled filling accuracy for every single unit.

Product Features

The Automated Multi-Lane Packaging System is built upon a foundation of robust engineering and intelligent design, offering a suite of features that deliver tangible operational advantages.

  • Fully Integrated, Turnkey Automation: The system provides a complete workflow from bulk feed to finished pack. This end-to-end automation minimizes manual handling, ensures consistent operational rhythm, and significantly lowers long-term labor costs.
  • High-Speed Multi-Lane Configuration: Utilizing multiple parallel packaging lanes, the system achieves output levels far beyond conventional single-lane machines. This scalable design is perfect for fulfilling large-volume orders and maximizing production floor efficiency.
  • Ultra-Precision Gravimetric Filling Technology: At its core is a highly accurate multi-head weigher or auger filler system. This guarantees that each stick pack or sachet receives an exact, pre-set dose, ensuring product consistency, compliance with net content regulations, and reduction of costly giveaway.
  • Format Versatility for Market Agility: The system is capable of producing a range of popular package styles, including sleek, single-serve stick packs and various flat or gusseted sachet sizes. This flexibility allows producers to easily adapt to different product lines and market demands.
  • Intelligent PLC Control with User-Friendly HMI: Centralized control is managed through an advanced PLC system with a graphical touch-screen interface. It simplifies operation, enables quick recipe changeovers, provides real-time production monitoring, and facilitates easy diagnostics.
  • Hygienic & Durable Construction: Built with high-grade stainless steel and compliant materials in all product-contact areas. The design prioritizes easy access for cleaning and maintenance, supporting adherence to strict GMP and food safety standards.
  • Comprehensive In-Line Quality Assurance: Integrated detection systems continuously monitor for critical defects such as seal integrity, missing date/batch codes, and incorrect weight. Non-conforming packages are automatically rejected, ensuring only perfect products proceed to shipment.

Technical Specifications

The following table details the core technical parameters of our standard Automated Multi-Lane Packaging System. All specifications are customizable to align with specific project requirements and product characteristics.

Parameter Specification
Machine Type Fully Automatic Multi-Lane Stick Pack / Sachet Packaging Line
Typical Production Speed Up to 800-1200 packs per minute (Subject to material, lane count, and pack size)
Number of Lanes 4, 6, 8, or 10 lanes (Configurable)
Filling System Precision Multi-Head Weigher or Servo-Driven Auger Filler
Filling Accuracy ±0.5% to ±1% (Dependent on product characteristics)
Packaging Materials Laminated films (e.g., PET/AL/PE, PET/PE, OPP/CPP)
Bag Styles 3-side or 4-side seal stick packs; Flat or gusseted sachets
Bag Size Range (W x L) Stick Packs: Typically 20-100mm x 50-200mm; Sachets: Customizable
Control System Industrial PLC with Color Touch Screen HMI
Power Supply Customized to local standards (e.g., 380V/50Hz 3Phase)
Main Construction 304 Stainless Steel & Food-Grade Materials
Air Pressure Requirement 0.6-0.8 MPa

Product Application Fields

This versatile packaging system is engineered to excel across a broad spectrum of industries where precise, hygienic, and efficient portion-packaging is critical. Its primary application fields include:

  • Food & Beverage Industry: Ideal for packaging instant drink mixes (coffee, tea, cocoa), soup bases, spices, seasoning powders, sugar, sweeteners, and nutritional premixes.
  • Pharmaceutical & Nutraceutical Industry: Perfect for single-dose packaging of powder supplements, electrolyte mixes, effervescent tablets (in powder form), herbal powders, and medicinal granules, ensuring dosage accuracy and product protection.
  • Fast-Moving Consumer Goods (FMCG): Suited for portion-controlled packaging of detergent powders, dishwashing granules, water treatment powders, and other household chemical products.
  • Specialty Products: An excellent solution for emerging segments such as nicotine pouches (snus), nootropics, and other granular or powdered lifestyle products requiring high-speed, precision packaging.

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