Automated Granule Packaging System for Hygienic Food Production

This automated granule packaging system ensures high-speed, hygienic operation for food-grade products like xylitol. Designed to boost production efficiency, it delivers precision filling and airtight seals to maintain freshness and prevent contamination.

Product Details

Automated Granule Packaging System for Hygienic Food Production

Packmate (GuangDong) Co., Ltd., a leader with over three decades of expertise in intelligent packaging solutions, presents the Automated Granule Packaging System. This system is engineered as the definitive solution for high-volume, contamination-sensitive packaging of free-flowing granules like xylitol, sugar, salt, spices, and instant drink mixes. It embodies our commitment to manufacturing excellence and innovation, delivering a robust, turnkey solution that seamlessly integrates into modern food production lines. From precision weighing to hermetic sealing, this machine is designed to maximize your operational throughput while rigorously upholding the highest standards of product hygiene and freshness, ensuring every package meets both market demands and stringent food safety regulations.

Product Features

This state-of-the-art system is built upon a foundation of speed, accuracy, and uncompromising hygiene. It integrates advanced technologies to deliver reliable, consistent packaging performance day after day.

  • High-Speed, Hygienic Operation: Engineered for exceptional output speeds, significantly boosting production line capacity. Its fully enclosed, sanitary design with food-grade stainless steel contact surfaces prevents external contamination, making it ideal for hygienic food production environments.
  • Ultra-Precision Weighing & Filling: Equipped with advanced multi-head weighers or servo-driven auger fillers, the system guarantees remarkable weighing accuracy for each portion. This minimizes product giveaway and ensures consistent net weight compliance, crucial for cost control and consumer trust.
  • Versatile Packaging Format Capability: A single, integrated platform produces a wide array of package styles to suit diverse market needs. It effortlessly creates sleek stick packs for on-the-go convenience, standard sachets, and larger retail pouches, offering unparalleled flexibility.
  • Intelligent Touch-Screen Control System: Operation is simplified through a user-friendly PLC and graphical HMI interface. This allows for easy parameter setting, real-time production monitoring, quick changeovers, and streamlined troubleshooting, reducing operator training time and enhancing overall line management.
  • Robust & Sanitary Construction: The machine features a durable, easy-to-clean design with smooth surfaces and minimal crevices. Constructed with corrosion-resistant materials, it ensures long service life, simplifies maintenance, and guarantees compliance with global food safety standards like GMP and HACCP.
  • Superior Airtight Seal Integrity: Utilizing advanced thermal sealing technology, the system creates strong, hermetic, and tamper-evident seals on a wide range of laminated films. This critical feature locks in freshness, prevents spoilage, and extends the shelf life of the packaged product.
  • Comprehensive Integrated Safety: Designed with operator safety as a priority, the system includes full safety guarding, emergency stop buttons, and automated fault detection with audible and visual alarms, ensuring safe operation during high-speed production runs.

Technical Specifications

The following table outlines the key technical parameters of the Automated Granule Packaging System.

Parameter Specification
Machine Model PM-AG Series
Applicable Product Xylitol Granules, Sugar, Salt, Spices, Instant Drink Mixes, Granular Supplements
Packaging Speed Up to 220 bags per minute (dependent on bag size & material)
Bag Size Range Length: 50-220 mm; Width: 30-160 mm
Filling Range 1g – 5000g per bag
Weighing Accuracy ±0.5% – ±1%
Film Material Laminated films (PET/AL/PE, PET/PE, OPP/CPP, MET-PET/PE, etc.)
Power Supply 380V / 50Hz / 3Phase (Customizable to local standards)
Air Pressure Requirement 0.6-0.8 MPa
Machine Dimensions (L*W*H) Approx. 2600*1300*2100 mm
Control System PLC with Color Touch Screen HMI

Product Application Fields

The Automated Granule Packaging System is a versatile workhorse designed for a broad spectrum of industries where precision, hygiene, and efficiency are non-negotiable. Its primary and most critical application is within the Food & Beverage Industry, where it excels at packaging granular sweeteners (xylitol, stevia, sugar), seasoning blends, instant soup or coffee granules, powdered drink mixes, and dessert toppings. The system is equally adept in the Pharmaceutical and Nutraceutical Sectors, handling granular supplements, effervescent powder blends, and herbal granules with the required precision and cleanliness. Furthermore, it serves the Daily Chemical and Agrochemical Industries for packaging products like granular detergents, water treatment salts, and seeds. By ensuring airtight, contamination-free packaging, this system helps manufacturers across these fields enhance brand reputation, reduce waste, and achieve superior production efficiency.

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