Automated Granular Pesticide Weighing and Filling System for Bulk Bags

Automated Granular Pesticide Weighing and Filling System for Bulk Bags

Packmate introduces its advanced Automated Granular Pesticide Weighing and Filling System, a high-performance solution engineered for the precise and efficient packaging of granular agrochemicals into bulk bags (FIBCs). This robust system is designed to revolutionize high-volume packaging operations by delivering unparalleled speed, accuracy, and reliability. It seamlessly integrates into automated production lines, eliminating bottlenecks, minimizing product loss, and ensuring consistent bag weights. By automating the entire process from bag placement to discharge, it significantly reduces labor costs, enhances workplace safety, and maximizes productivity for demanding agricultural supply chains.

Product Features

The Packmate system is built with a focus on precision, durability, and operational efficiency. Its innovative design incorporates key features that ensure superior performance in handling sensitive granular pesticides.

• Ultra-High-Speed Precision Weighing: Utilizing an advanced multi-head gravimetric weigher coupled with servo-driven auger fillers, the system achieves exceptional cycle times, filling up to 12 bags per minute, to meet high-output demands.
• Guaranteed Weighing Accuracy: Equipped with high-resolution load cells and intelligent feedback control, it guarantees a filling accuracy within ±0.2%, ensuring strict compliance with weight specifications and reducing product giveaway.
• Fully Automated Bag Handling: The system features an automated bag placer, inflatable bag spout seal, and integrated conveyor, enabling true hands-free operation from empty bag intake to sealed bag discharge.
• Dust-Contained and Safe Operation: A fully enclosed filling chamber with integrated dust extraction ports completely contains the product, preventing spillage, protecting operators, and maintaining a clean working environment.
• Robust and Corrosion-Resistant Construction: Built with stainless steel contact parts and industrial-grade components, the machine is designed to withstand harsh chemical environments, ensuring long-term reliability with minimal maintenance.
• Intuitive Touchscreen Control: A centralized Human-Machine Interface (HMI) allows for easy recipe management, real-time production monitoring, and quick changeovers between different granular products.
• Seamless Production Line Integration: Designed as a modular unit, it easily interfaces with upstream feeding systems and downstream processes like bag sealing or palletizing for a complete turnkey packaging solution.

Technical Specifications

Product Application Fields

This automated filling system is specifically designed for high-volume operations requiring precise, dust-free, and efficient packaging of free-flowing granular materials. Its primary and ideal application is within the agrochemical and pesticide manufacturing industry for packaging granular herbicides, insecticides, fungicides, and fertilizers into bulk bags. Beyond this core market, its robust and accurate design makes it equally suitable for packaging similar materials in the chemical industry, such as plastic resins, compound fertilizers, and industrial granules. It also finds application in the food processing industry for handling granular products like seeds, grains, and certain types of sugar or salt where high-speed, hygienic, and accurate bulk bagging is required.