Product Introduction
The High-Capacity Filling Production Line is a fully automatic filling solution engineered for modern plants that require stable output, hygienic processing, and repeatable accuracy. Built with a stainless-steel structure and product-contact design, the line combines gravity filling with PLC-based automation and an intuitive touch-screen HMI to deliver consistent fill levels across a wide range of bottle formats. Designed for aseptic-oriented workflows, it supports standardized operation logic, clear status visualization, and fast parameter adjustments to keep production running smoothly. With an output range of 1,000–10,000 bottles per hour (subject to product properties, container size, and process settings), the system is suitable for both growing brands and high-volume manufacturers. An integrated CIP (Clean-In-Place) cleaning system reduces disassembly time and supports repeatable sanitation routines, helping shorten changeovers and maintain production integrity. The line operates on common industrial power (AC 220V/380V, 50/60Hz; 380V working voltage), enabling straightforward integration into typical factory utilities while maintaining a compact installation footprint.
Product Features
High Output Designed for Continuous Production
Optimized mechanical design and coordinated automation control enable stable running at medium-to-high throughput. The line is engineered to support continuous operation with reduced interruptions, helping improve overall equipment efficiency and daily output consistency.
PLC Control System with Touch-Screen HMI
The PLC control architecture synchronizes filling actions, bottle handling interlocks, and alarm logic for stable, predictable operation. The touch-screen interface simplifies recipe/parameter management, real-time status monitoring, and quick setup changes, reducing operator dependence and accelerating training and shift handovers.
Gravity Filling for Gentle, Consistent Dispensing
Gravity filling provides steady and repeatable dosing for many low-to-medium viscosity liquids. The process is well-suited to applications that value clean flow behavior and consistent fill levels, and it can help reduce shear impact and foaming in suitable products.
Stainless-Steel Construction for Hygienic, Durable Service
Core structural and contact components are manufactured in stainless steel to enhance corrosion resistance and sanitation performance. Smooth surfaces support efficient wipe-down and routine cleaning, contributing to long-term reliability in hygiene-sensitive environments.
Integrated CIP (Clean-In-Place) Cleaning System
The built-in CIP function allows controlled cleaning cycles without extensive dismantling. This supports repeatable hygiene standards, reduces downtime between batches, and improves production readiness when switching products or SKUs.
Broad Bottle Compatibility for PET and Glass
The line is compatible with PET and glass bottles, allowing manufacturers to adapt to different packaging strategies and market requirements. This flexibility supports multi-SKU production and helps protect equipment investment as container formats evolve.
Industrial Power Compatibility and Space-Efficient Layout
Designed for global utility environments, the system supports AC 220V/380V, 50/60Hz with 380V operation. Compact dimensions help optimize floor space and simplify integration into existing lines, new installations, or capacity-expansion projects.
Service Support and Warranty Assurance
The system includes a 1-year warranty, with engineers available for overseas service to support installation, commissioning, maintenance, and performance optimization across different sites and production conditions.
Technical Specifications
| Product Name | High-Capacity Filling Production Line |
|---|---|
| Automation | Fully Automatic |
| Control System | PLC |
| Operation Interface | Touch Screen (HMI) |
| Filling Type | Gravity Filling |
| Production Capacity | 1,000–10,000 bottles/hour |
| Applicable Bottle Types | PET Bottle / Glass Bottle |
| Machine Material | Stainless Steel |
| Cleaning System | CIP (Clean-In-Place) |
| Voltage | 380V |
| Power Supply | AC 220V/380V, 50/60Hz |
| Supported Filling Materials | Liquids; configurable for powder/particle handling per process design |
| Dimensions (L×W×H) | 2200 × 1200 × 2250 mm |
| After-Sales Service | Engineers available for overseas service |
| Warranty | 1 Year |
Application Areas
Pharmaceutical and Healthcare Packaging
Suitable for pharmaceutical plants and controlled manufacturing environments that require hygienic construction and consistent filling control. PLC automation and HMI-based operation help support standardized processes and repeatable production settings.
Food and Beverage Processing
Designed for beverage and liquid food applications that demand stable throughput and efficient sanitation. Gravity filling supports a broad range of common liquids, while CIP improves cleaning efficiency and helps reduce batch-to-batch changeover time.
Aseptic-Oriented Production Lines
Ideal for integration into aseptic-oriented packaging workflows where cleanliness and reduced manual intervention are essential. Stainless-steel design, CIP cleaning, and controlled filling contribute to a stable process foundation for hygiene-focused production.
General Industrial Liquid Packaging
Applicable to a wide range of industrial liquid filling tasks requiring robust operation, high output, and PET/glass bottle compatibility. Standard power requirements and a compact footprint make it suitable for new line builds and retrofit upgrades.
