Product Introduction
Pack Mate DS-100 is a fully automatic, high-speed 3-side and 4-side sealing packaging machine designed for continuous pouch forming and dependable sealing in demanding production conditions. Built on a corrosion-resistant stainless-steel frame and engineered with a compact footprint (L1400 × W1000 × H1400mm), the DS-100 integrates automatic control and pneumatic sealing to deliver stable operation and consistent package integrity at industrial output rates. With flexible electrical compatibility (220V / 380V) and a practical 2.2 kW power rating, it is well suited for factories seeking efficient sealing performance without sacrificing energy balance. The machine supports a wide range of common substrates—PE, PP, PVC, OPP, and paper-based materials—allowing manufacturers to run multiple SKUs or film structures based on barrier needs, cost targets, and sustainability strategies. Operating at 80–145 bags per minute and accommodating pouch sizes from L40–120mm and W25–85mm, the DS-100 helps increase throughput while maintaining uniform sealing results. To meet both functional and branding requirements, the sealing appearance can be configured with straight-line seals, grid patterns, or no-pattern sealing, supporting different retail aesthetics, stacking behavior, and tactile preferences.
Product Features
High-Speed Production with Reliable Seal Consistency
Delivering 80–145 bags/min, the DS-100 is optimized for high-efficiency lines where output stability matters. The sealing structure is designed to maintain steady pressure and heat distribution, supporting repeatable seals that help reduce leakage risk, improve shelf presentation, and minimize rework caused by seal variation.
Dual Format Capability: 3-Side and 4-Side Sealing
The DS-100 supports both three-side and four-side sealing formats, enabling faster format selection across different products and pouch styles. This flexibility helps reduce equipment duplication when packaging specifications vary between SKUs, customer orders, or private-label requirements.
Broad Packaging Material Compatibility
Compatible with PE, PP, PVC, OPP, and paper, the machine adapts to many mainstream packaging structures. This enables manufacturers and co-packers to standardize on a single sealing platform while keeping freedom to choose materials for moisture resistance, oxygen barrier, cost optimization, or recyclability initiatives.
Compact Footprint with Stainless-Steel Durability
Despite its high-throughput capacity, the DS-100 maintains a space-saving layout (L1400 × W1000 × H1400mm). The stainless-steel construction enhances corrosion resistance and supports long service life, especially in environments requiring frequent cleaning, higher humidity tolerance, or improved hygienic management.
Stable Pneumatic Sealing Drive
Using 0.6 MPa air pressure, the pneumatic system supports smooth, stable sealing action. This contributes to consistent results during long production runs and helps maintain sealing repeatability when operating at higher speeds.
Selectable Sealing Pattern Options
Sealing pattern choices—straight lines, grids, or no lines—allow the DS-100 to align packaging appearance and performance with brand positioning and practical usage. Pattern selection can support visual differentiation, tactile feel, and stacking behavior for downstream packing and logistics.
Factory-Friendly Power Configuration
With compatibility for 220V or 380V and a 2.2 kW power rating, the DS-100 fits common industrial electrical standards and supports continuous operation with balanced energy consumption, making it suitable for both dedicated lines and shared production workshops.
Technical Specifications
| Item | Specification |
|---|---|
| Product Name | Fully Automatic High-Speed Three & Four Side Sealing Packaging Machine |
| Brand / Model | Pack Mate DS-100 |
| Machine Type | 3-Side / 4-Side Sealing Packaging Machine |
| Control System | Automatic Control System |
| Power Supply | 220V / 380V |
| Power Consumption | 2.2 kW |
| Air Pressure | 0.6 MPa |
| Production Speed | 80–145 bags/min |
| Packaging Size Range | L40–120mm; W25–85mm |
| Function | Sealing |
| Sealing Pattern | Straight Lines / Grids / No Lines |
| Compatible Packaging Materials | PE / PP / PVC / OPP / Paper |
| Machine Dimensions | L1400 × W1000 × H1400mm |
| Net Weight | 450 kg |
Application Fields
Consumer Goods and Daily Necessities
Ideal for sealing small pouches used in daily-use products where neat sealing, consistent strength, and a clean retail-ready appearance are essential for shelf display and transportation protection.
Food and Snack Packaging (Material-Dependent)
Suitable for high-speed sachet and pouch sealing using compatible films and paper structures. Packaging material selection can be tailored to barrier performance and freshness requirements based on specific product needs and compliance conditions.
Pharmaceutical, Medical, and Health Products (Line-Specific)
Well matched to operations requiring repeatable sealing performance and automated consistency for small sachets or pouches. Precise size range compatibility supports standardized packaging workflows in regulated or quality-driven environments.
Industrial Parts, Components, and Hardware
Effective for packing small components into sealed pouches to reduce loss, support organized handling, and protect items from dust and moisture during storage and shipment.
General Manufacturing and Contract Packaging
A practical solution for co-packers and multi-SKU manufacturers that need a flexible 3-side/4-side sealing platform with broad material compatibility and selectable sealing patterns—without compromising speed or production continuity.
