Multi-Lane High-Speed Packaging System for Precise Powder and Granule Sachets

Maximize production efficiency with our high-speed, multi-lane packaging system, engineered for precise sachet counting and sealing of powders and granules. This automated solution delivers reliable accuracy and increased output for demanding industries.

Product Details

Multi-Lane High-Speed Packaging System for Precise Powder and Granule Sachets

Packmate (GuangDong) Co., Ltd., leveraging over three decades of specialized engineering expertise, introduces its premier Multi-Lane High-Speed Packaging System. This fully integrated, turnkey solution is meticulously engineered for the high-volume production of precise powder and granule sachets. Designed to set a new benchmark in automated packaging, the system seamlessly orchestrates the entire process from product feeding and exact counting to high-speed forming, accurate filling, and reliable sealing. It represents the definitive choice for manufacturers in demanding sectors such as food, pharmaceuticals, nutraceuticals, and chemicals who prioritize maximizing throughput, ensuring absolute portion control, minimizing product giveaway, and guaranteeing consistently impeccable sachet packaging.

Product Features

Our Multi-Lane High-Speed Packaging System incorporates cutting-edge technology and robust design principles to deliver unmatched performance and operational efficiency.

  • Unmatched Multi-Lane Synchronized Speed: Engineered with synchronized multi-lane technology, the system achieves exceptional output rates, dramatically increasing production capacity and throughput for bulk sachet orders without compromising precision.
  • Ultra-Precise Multi-Head Counting System: At its core is an advanced, highly accurate counting unit that guarantees every single sachet contains the exact pre-set number of items, effectively eliminating under-filling or over-filling and ensuring unwavering product consistency batch after batch.
  • Superior Versatility in Product Handling: Expertly designed to accommodate a broad spectrum of free-flowing and semi-free-flowing materials, including fine powders, granules, small crystals, seeds, and micro pellets, all while maintaining product integrity with minimal degradation.
  • Industrial-Grade Robust Construction: Built for endurance with high-grade stainless steel and durable components in all critical contact areas, ensuring long-term reliability, ease of sanitation, compliance with stringent hygiene standards, and steadfast performance in continuous 24/7 operation.
  • Intelligent PLC Control & HMI Interface: Features a user-friendly, PLC-based Human-Machine Interface (HMI) touchscreen for intuitive operation, effortless parameter configuration, comprehensive real-time production monitoring, and rapid fault diagnostics, significantly reducing potential downtime.
  • Complete Integrated Turnkey Line: Supplied as a fully synchronized, ready-to-operate line encompassing feeding, elevating, precision counting, film unwinding, forming, filling, sealing, coding, and cutting units, ensuring seamless integration and single-source accountability.

Technical Specifications

Parameter Specification
Product Type Powders, Granules, Seeds, Small Pellets, Crystals
Packaging Speed Up to 1200 sachets per minute (product and configuration dependent)
Number of Lanes Configurable (Standard options: 4-lane, 6-lane, 8-lane)
Counting Accuracy > 99.5%
Sachet Size Range Length: 30 – 150 mm, Width: 20 – 100 mm (Customizable)
Filling Range 0.5ml – 50ml or 1g – 100g (Varies based on product density)
Film Material Laminated films (e.g., PET/AL/PE, PET/PE, NY/PE), Kraft Paper
Sealing Type Back-to-back and/or Fin Seal
Power Supply 3-Phase, 380V / 415V, 50Hz / 60Hz (Standard)
Control System Programmable Logic Controller (PLC) with Color Touchscreen HMI
Machine Frame Material 304 Stainless Steel & Anodized Aluminum Alloy
Air Pressure Requirement 0.6 – 0.8 MPa

Product Application Fields

This high-performance packaging system is ideally suited for a diverse range of industries requiring accurate, hygienic, and high-speed portion packaging of dry products.

  • Food Industry: Perfect for packaging instant beverage powders (coffee, tea, milk powder), sugar, sweeteners, spices, seasoning granules, soup mixes, and nutritional powder supplements.
  • Pharmaceutical & Nutraceutical Industry: Excellently designed for precise dosing of powdered medicines, effervescent granules, herbal powders, vitamin sachets, protein supplements, and various dietary supplement granules.
  • Chemical & Agrochemical Industry: Reliably handles detergents, cleaning powders, water treatment chemicals, pesticide granules, and fertilizer seeds with accurate portion control and secure sealing.
  • Fast-Moving Consumer Goods (FMCG): Efficiently packages single-serve portions of condiments (ketchup powder, salt, pepper), instant sauce mixes, and other granular food additives.

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