The Pack Mate DS500G/P/L Small Pouch Filling Machine is a compact, high-output automatic form-fill-seal (FFS) solution engineered for fast, stable, and repeatable sachet production. Designed for modern factories that demand consistent pouch appearance and dependable sealing, it forms, fills, and seals small sachets in a single continuous process. The system is optimized for accurate 1–50 ml dosing across powders, granules, and liquid products, while supporting common composite packaging films to deliver strong seals and reliable barrier protection. With an industrial-grade frame and premium electrical architecture built around Schneider or OMRON components, the DS500G/P/L helps reduce unplanned stoppages, supports long production runs, and simplifies ongoing maintenance for growing packaging operations.
Product Introduction
DS500G/P/L is purpose-built for small-dose sachets where precision and efficiency must be balanced with robust, factory-ready performance. It accommodates multi-lane output to scale throughput without sacrificing pouch consistency, making it suitable for both expanding production lines and dedicated high-volume SKU programs. The standard forming configuration supports a maximum forming width of 600 mm (including one set of bag-making specifications), delivering clean pouch shaping and a neat sealing finish. For liquid packaging, a dedicated 1 mm horizontal sealing leak-proof line strengthens seal integrity and helps reduce leakage risk during handling, shipping, and end-user application.
Product Features
High-stability electrical system: Core electrical components are selected from Schneider or OMRON standards, supporting reliable control, stronger anti-interference performance, and easier long-term servicing.
Designed for small-volume accuracy: Optimized for 1–50 ml dosing to meet single-serve and sample-size packaging needs, helping maintain repeatable fill performance across continuous runs.
Composite film compatibility: Supports widely used composite packaging materials to achieve strong heat seals and dependable barrier performance against moisture, oxygen, and external contamination.
Leak-resistant sealing for liquids: Equipped with a 1 mm horizontal sealing leak-proof line for liquid applications, improving seal strength and reducing the probability of micro-leaks.
Multi-lane production flexibility: Supports 4–12 columns (lanes) depending on pouch size, allowing higher output and better alignment with different production targets.
Consistent forming and clean aesthetics: Standard forming system (max 600 mm) helps keep pouch shape uniform and sealing edges tidy, improving finished-pack presentation.
Industrial-grade mechanical rigidity: Approx. 700 kg net weight contributes to reduced vibration during high-speed cycles and supports stable operation over long shifts.
Procurement and delivery-friendly: MOQ of 1 unit supports project-based purchasing and line expansion, with an estimated delivery time of 45 working days to aid planning.
Technical Specification Parameters
| Item | Specification |
|---|---|
| Product Type | Automatic Small Pouch Form-Fill-Seal (FFS) Machine |
| Model | DS500G/P/L |
| Working Voltage | 380V / 50Hz, Single-phase, 10–20 kW (depending on number of lanes/columns) |
| Electrical Components | Schneider or OMRON |
| Forming Machine Width | Max. 600 mm (standard; includes 1 set of bag-making specifications; no flash) |
| Applicable Columns (Lanes) | 4–12 columns, determined by bag size (bag width specification not changeable) |
| Packaging Film | Composite packaging material |
| Filling Range | 1–50 ml |
| Horizontal Sealing Leak-Proof Line | 1 mm (liquid packaging only) |
| Machine Weight | Approx. 700 kg |
| Minimum Order Quantity | 1 unit |
| Delivery Time | 45 working days |
| Payment Terms | T/T |
Product Application Fields
Food & beverage: Single-serve and small-dose sachets for seasonings, sauce portions, edible oils, honey, syrups, instant beverage concentrates, and other liquid or semi-liquid products where sealing reliability matters.
Daily chemicals & personal care: Sachet packaging for shampoo, conditioner, lotion, gels, hand sanitizer, and similar consumer liquids requiring consistent dosing and clean, stable seals.
Pharmaceutical & healthcare: Sample-size or single-dose packaging (subject to local compliance and validation requirements) where repeatability, controlled filling, and stable machine operation are required.
Chemical & industrial liquids: Small-quantity sachets for additives, reagents, and specialty liquids where composite film packaging and enhanced sealing performance help protect product integrity.
