Automated Sachet and Stick Pack Filling Systems for Juice Concentrates

Automated Sachet and Stick Pack Filling Systems for Juice Concentrates

Packmate (GuangDong) Co., Ltd. presents its advanced Automated Sachet and Stick Pack Filling Systems, engineered specifically for the demanding requirements of juice concentrate packaging. Building on over three decades of expertise in intelligent packaging solutions, these systems represent a revolution in efficiency and precision for the food and beverage industry. Designed as complete, turnkey lines, they expertly handle the viscous, sticky, and sometimes abrasive nature of juice concentrates, syrups, and purees. The fully automated operation ensures a seamless flow from film unwinding to precise filling and hermetic sealing, culminating in neatly finished sachets or stick packs. This automation is key for manufacturers aiming to scale high-volume production, minimize operational costs, and guarantee consistent, reliable packaging quality for every single unit, batch after batch.

Product Features

Our Automated Juice Concentrate Packaging Lines are built with a focus on performance, hygiene, and adaptability, integrating cutting-edge technology to meet the highest industry standards.

• High-Speed, Multi-Lane Production: Engineered for maximum throughput, the systems feature multiple synchronized filling lanes, capable of producing thousands of sachets or stick packs per hour to significantly boost your production capacity and meet large-scale demands.
• Precision Filling Technology: Equipped with advanced servo-driven pumps and optional high-accuracy weighing systems to ensure exact volumetric or weight-based filling. This guarantees consistent dosage in every pack, reduces product giveaway, and ensures compliance with strict regulatory standards.
• Superior Seal Integrity: Utilizes precision heat sealing technology with consistent temperature control to create strong, hermetic seals on laminated films. This is critical for preserving the freshness, flavor, and quality of juice concentrates while preventing any leakage during transport and storage.
• Intelligent PLC Control System: The entire line is managed through a user-friendly, programmable logic controller (PLC) with a touchscreen interface. This allows for easy recipe changes, real-time monitoring of all production parameters, and simplified troubleshooting for minimal downtime.
• Hygienic & Easy-Clean Design: Constructed primarily from food-grade stainless steel (SS304/SS316) with smooth, crevice-free surfaces. Optional Clean-in-Place (CIP) and Sterilize-in-Place (SIP) systems are available to meet the most stringent hygiene and sanitation protocols.
• Flexible Material Compatibility: Designed to work with a wide range of roll-fed packaging materials, including high-barrier multi-layer laminates and aluminum foil composites. This flexibility allows you to choose the optimal material for extended shelf life, protecting against oxygen, moisture, and light.
• Integrated Quality Assurance: Options for integrated vision inspection systems and metal detectors can be added to automatically check for seal defects, correct fill levels, and the absence of foreign contaminants, ensuring only perfect packages proceed to downstream cartoning.

Technical Specifications

Product Application Fields

These automated filling systems are ideally suited for a wide range of applications within the food, beverage, and related industries where precise, hygienic, and efficient packaging of liquid and semi-liquid products is paramount. The primary application is in the Juice and Beverage Industry for packaging concentrated fruit juices, syrup bases for beverages, liquid flavorings, and drink mixes. They are equally effective in the Food Processing Sector for products like tomato paste, fruit purees, edible oils, liquid sweeteners (honey, agave), condiments, and sauces. Furthermore, the systems’ hygienic design makes them suitable for segments of the Pharmaceutical and Nutraceutical Industries that require packaging of liquid supplements, herbal extracts, and powdered drink mixes that are reconstituted with water. The flexibility in pack size and material also makes these lines perfect for creating single-serve portions for hotels, restaurants, cafés (HORECA), airlines, and retail consumer packs, offering ultimate convenience and portion control.