Advanced Multi-Lane Stick Pack and Sachet Line for Freeze-Dried Vegetables

Advanced Multi-Lane Stick Pack and Sachet Line for Freeze-Dried Vegetables

Packmate (GuangDong) Co., Ltd. revolutionizes food packaging with its versatile Freeze-Dried Vegetable Multi-Lane Packaging Line. Designed for high-speed, multi-lane stick pack and sachet production, this fully automated, turnkey system is engineered specifically for the delicate and hygroscopic nature of freeze-dried vegetables. It ensures maximum freshness, extended shelf life, and superior nutrient retention, handling products like corn, carrots, peas, and mixed vegetables with exceptional precision. This solution embodies our commitment to transforming over 30 years of engineering experience into reliable, world-class packaging systems for the global food and health industries.

Product Features

This advanced packaging line combines cutting-edge technology with robust construction to deliver unparalleled performance, flexibility, and efficiency for freeze-dried vegetable producers.

Dedicated Hygroscopic Material Handling: The entire line features climate-controlled zones and optional inert gas flushing (N2/CO2) from feeding to sealing. This critical design protects moisture-sensitive freeze-dried vegetables from degradation, ensuring long-term crispness, nutrient retention, and extended shelf life.

High-Speed Multi-Lane Operation: Engineered for maximum productivity, the system enables simultaneous multi-lane production for both stick packs and sachets. This design dramatically increases output, making it ideal for fulfilling large-volume orders with high-precision filling at remarkable speeds.

Intelligent Precision Weighing & Filling: The line utilizes advanced multi-head weighers or auger filler systems specifically calibrated for lightweight, low-density freeze-dried vegetables. This guarantees exact weight accuracy for every single pack, minimizing product giveaway and ensuring strict compliance with labeling regulations.

• Versatile Packaging Format Flexibility: Seamlessly produces various sizes and styles of stick packs and sachets from a wide range of high-barrier laminate materials (e.g., AL foil, MET PET/PE). This allows brands to choose the optimal barrier properties for maximum freshness and design for enhanced shelf appeal.
• Integrated Automation & Quality Control: A fully synchronized system from product feeding to cartoning. It includes real-time monitoring, automatic film registration, and advanced vision inspection systems to continuously check for seal integrity, print quality of date codes, and accurate fill levels, automatically rejecting any non-conforming packages.
• User-Friendly HMI & Robust Construction: Centrally controlled via an intuitive Human-Machine Interface (HMI) touchscreen for easy operation, parameter setting, recipe management, and diagnostics. Built with food-grade stainless steel (SUS304) and high-wear-resistant components for exceptional durability, hygiene, and easy cleaning.

Technical Specifications

The following table outlines the key technical parameters of the standard Freeze-Dried Vegetable Packaging Line configuration.

Product Application Fields

This high-performance packaging line is engineered for a diverse range of applications within the food and health sectors, particularly where product freshness, shelf life, and precise portioning are paramount.

Freeze-Dried Vegetable & Fruit Packaging: The primary application for packaging individual or mixed freeze-dried vegetables (corn, carrots, broccoli, peas) and fruits (berries, mango, apple) for retail, food service, or as ingredients for soups, snacks, and ready meals.

Instant Meal & Soup Mix Production: Ideal for packaging the vegetable components of instant noodle kits, soup mixes, pasta dishes, and meal kits, ensuring ingredients remain separate, dry, and fresh until use.

Health Food & Supplement Industry: Perfect for packaging powdered superfood blends, green powders, protein mixes containing freeze-dried components, and single-serving herbal teas where moisture protection is critical.

Seasoning & Culinary Ingredient Packaging: Suitable for high-value dried herbs, spices, seasoning blends, and recipe-specific ingredient sachets used in both consumer and food service channels.

Specialty & Functional Food Manufacturing: Applicable for any lightweight, low-density, or hygroscopic powder and granule products requiring high-speed, accurate, and protective packaging in stick pack or sachet formats.