Prefabricated Automatic Bag Packaging Machine (DS-160H)
The DS-160H is a single-station horizontal prefabricated pouch packaging machine engineered to deliver clean filling, repeatable sealing, and a premium shelf-ready finish. Built on a rigid SUS304 stainless-steel frame with SUS304 product-contact parts, it supports liquid, powder, and granular materials through configurable dosing modules. By automating pouch picking, bag opening, filling, and heat sealing in one streamlined cycle, the DS-160H reduces labor dependence while improving output consistency and production stability—making it an efficient solution for small-to-mid capacity packaging lines that demand reliable quality.
Product Features
Compact layout for flexible installation. The machine adopts a space-saving structure suitable for workshops with limited floor area. With AC 220V power requirements, it minimizes facility modification and integrates easily into existing production environments.
Stable single-station workflow with optimized mechanics. A simplified horizontal bag-feeding process reduces mechanical complexity and helps maintain steady operation. Consistent pouch handling, controlled filling timing, and stable sealing pressure contribute to dependable uptime and repeatable packaging results.
User-friendly PLC control and fast changeover. The PLC + color touchscreen interface enables intuitive parameter setting, recipe management, and quick start-up. Bag type switching is efficient, allowing one system to cover multiple SKUs and packaging formats while maintaining neat seal aesthetics.
Intelligent detection to reduce waste. Bag presence checking and condition interlocks prevent filling or sealing when a pouch is missing or not properly positioned, lowering material loss and reducing defective seals. Fault prompts and self-diagnosis functions support faster troubleshooting and maintenance.
Precise sealing temperature management. An intelligent temperature controller with automatic compensation helps maintain stable heat sealing performance across different composite films and production conditions, improving seal integrity and visual consistency.
Durable components and hygiene-oriented construction. Selected pneumatic and electrical components are chosen for durability and serviceability. SUS304 product-contact surfaces align with hygienic design concepts, supporting cleaner operation and easier routine cleaning.
Technical Specifications
| Model | DS-160H Single-Station Horizontal Prefabricated Bag Packaging Machine |
| Applicable Materials | Powder, Granules/Particles, Liquid |
| Filling Range | 30–300 ml (depending on dosing configuration) |
| Bag Size Range | W: 80–160 mm; H: 120–300 mm |
| Packaging Speed | 25–50 bags/min (subject to product properties and sealing conditions) |
| Seal Style / Width | 10 mm straight mesh pattern |
| Working Method | Horizontal prefabricated pouch feeding |
| Compatible Bag Types | Prefabricated composite film bags (e.g., triangular pouches, square back-seal pouches) |
| Machine Dimensions (L×W×H) | 1480 × 1200 × 1300 mm |
| Air Consumption | 0.8 m³/min |
| Power Supply | AC 220V, 50Hz |
| Installed Power | 3.0 kW |
| Machine Weight | Approx. 600 kg |
| Main Structure Material | 304 Stainless Steel |
| Filling Accuracy | ±1% to ±10% (based on product characteristics and dosing selection) |
| Control System | Inovance PLC + 7-inch Inovance color touchscreen; fault prompts & self-diagnosis |
| Temperature Control | Omron intelligent temperature controller with automatic compensation |
| Pneumatic Components | AIRTAC (Taiwan) |
| Product-Contact Parts | SUS304 stainless steel (hygiene-oriented design concept) |
Dosing System Options
| Powder Dosing (Auger / Screw Feeder) |
Measuring range: 1–30 g (standard includes 1 set of metering screws) Accuracy: ±1% to ±10% (depends on powder flowability and loading condition) Filling capacity: ≤50 kg/min Hopper volume: 12 L (with mixing, level sensing, and exhaust functions) Screw type: hollow vertical auger (supports nitrogen filling and dust extraction) Materials: SUS304 for appearance parts; SUS304 for product-contact parts Note: Metering screw is customized by material; sufficient product should be provided for commissioning and verification prior to shipment. |
| Granule Dosing (Measuring Cup) |
Measuring range: 1–30 g (cup volume customized to filling requirement) Accuracy: ±1% to ±10% (depends on granule size, density, and loading condition) Filling capacity: ≤50 kg/min Hopper volume: 12 L Adjustment: laser scale marking for convenient weight setting Materials: SUS304 for appearance parts; SUS304 for product-contact parts Note: Measuring cup volume is customized by product; sufficient product should be provided for commissioning and verification prior to shipment. |
| Liquid Dosing (Pneumatic Ceramic Piston Pump) |
Pump model: P4-2-R34 pneumatic ceramic piston pump Measuring range: 0–300 ml Valve & piston: food-grade ceramic Accuracy: ±1% (varies by viscosity and flow behavior) Filling method: synchronized vertical filling into the pouch Included: mixing device, anti-blocking device, insulated material tank with jacket heating and thermal insulation Product-contact materials: 304L stainless steel and/or ceramic Note: Select the dosing solution according to viscosity, particulates, foaming tendency, and flow characteristics. |
Application Areas
The DS-160H is designed for automated packaging of prefabricated pouches where cleanliness, stability, and adaptable dosing are essential. It is widely used for liquids such as sauces, edible oils, beverages, concentrates, detergents, and chemical liquids; for powders such as seasonings, nutritional powders, additives, detergents, and fine chemical powders; and for granular products such as seeds, snack granules, pellets, coffee beans, desiccants, and industrial particles. It is an ideal choice for manufacturers seeking scalable performance across multiple products and pouch formats while maintaining consistent sealing quality and a polished finished appearance.
