Automated Powder and Granule Packaging Systems for High-Speed Sachet and Stick Pack Production

Optimize high-speed sachet and stick pack production with automated powder and granule packaging systems. Engineered for precision dosing, enhanced freshness, and reliable, hygienic sealing, these multi-lane solutions deliver maximum efficiency for demanding supplement and nutraceutical lines.

Product Details

Automated Powder and Granule Packaging Systems for High-Speed Sachet and Stick Pack Production

In the fast-paced world of manufacturing, where efficiency, precision, and product integrity are paramount, the packaging process is a critical determinant of success. Packmate (GuangDong) Co., Ltd., leveraging over three decades of expertise in intelligent packaging solutions, presents its advanced Automated Powder and Granule Packaging Systems. These systems are engineered to master the challenges of high-volume production, specifically for free-flowing and cohesive powdered and granular materials. Designed as complete, turnkey lines, they seamlessly integrate multi-lane sachet and stick pack formation, precision filling, and reliable sealing into a single, high-output workflow. This ensures your products—from vitamins and supplements to instant beverages and pharmaceuticals—are packaged with unmatched accuracy, superior freshness preservation, and optimal production speed, delivering value from the production floor to the end consumer.

Product Features

Our automated packaging systems are built on a foundation of robust engineering and innovative technology, designed to meet the stringent demands of industries where quality and hygiene are non-negotiable.

  • Multi-Lane, High-Speed Production: Engineered for maximum throughput, these systems utilize multiple synchronized lanes to dramatically increase output for both sachets and stick packs, achieving speeds of up to 1200 packs per minute without sacrificing dosing precision.
  • Exceptional Dosing Accuracy: Incorporates advanced auger filler technology, supported by precision load cells and servo drives, to ensure each packet receives the exact, consistent weight of product. This minimizes giveaway, ensures compliance, and guarantees product quality.
  • Complete Turnkey Integration: We provide more than standalone machines. Our solutions encompass integrated components such as automatic bag infeeds, precision checkweighers, metal detectors, and batch coders, creating a cohesive, end-to-end packaging line that is ready for operation.
  • Hygienic & Contamination-Free Design: Constructed with food-grade and pharmaceutical-grade stainless steel (304/316) in all critical product contact areas. Features include easy-clean designs, integrated dust extraction ports, and IP-rated electrical systems to uphold the highest standards of product purity and safety.
  • User-Friendly HMI & Smart Control System: A centralized, intuitive touch-screen Human-Machine Interface (HMI) allows for effortless recipe management, real-time production monitoring, instant fault diagnostics, and comprehensive data logging for full traceability and Overall Equipment Effectiveness (OEE) optimization.
  • Remarkable Material & Format Flexibility: Capable of running a wide array of laminates, including high-barrier metallized films, aluminum foil composites, and sustainable biodegradable materials. This versatility allows for the creation of durable, moisture-proof, and visually attractive packages that significantly extend product shelf life.
  • Robust & Low-Maintenance Engineering: Built with heavy-duty components and a simplified mechanical design, these systems ensure long-term reliability, minimal unscheduled downtime, and a reduced total cost of ownership over the machine’s lifecycle.

Technical Specifications

Parameter Specification
Product Type Free-flowing & non-free-flowing Powders, Granules, Micro-granules
Packaging Styles 3-side seal Sachets, 4-side seal Stick Packs
Max. Production Speed Up to 1200 packs per minute (multi-lane aggregate)
Filling Accuracy ± 0.5% to ± 1% (dependent on product characteristics)
Filling Range From 0.5g up to 100g per sachet/stick pack
Bag Size Range (W x L) Sachet: 30-150mm x 50-250mm; Stick Pack: 15-60mm x 50-250mm
Film Material Laminates (PET/AL/PE, PET/MPET/PE), Paper/AL/PE, Biodegradable films
Main Machine Structure Food/Pharmaceutical Grade Stainless Steel (304/316)
Control System PLC with Color Touch Screen HMI, Servo Motor Drive
Power Requirements Customized per line configuration (Typically 380V/50Hz 3Phase)
Air Pressure 0.6-0.8 MPa

Product Application Fields

These versatile automated packaging systems are ideally suited for a wide range of industries that require precise, hygienic, and high-speed packaging of powdered and granular products.

  • Pharmaceutical & Nutraceuticals: For accurate dosing of vitamin powders, supplement blends, effervescent granules, instant drink mixes, and medicinal herbs in single-serve sachets or stick packs.
  • Food & Beverage: Perfect for packaging instant coffee, tea, sugar, creamer, soup mixes, spices, seasoning granules, and powdered beverage formulations.
  • Daily Chemicals & Detergents: Efficiently packages single-dose detergents, dishwashing powders, laundry granules, and other household chemical products.
  • Specialty Products: Excellently suited for the high-precision packaging of nicotine pouches, snus, and other smokeless tobacco alternatives, leveraging our core expertise in pouch packaging technology.

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