Automated Sachet and Stick Pack Filling and Sealing System for Liquid Grooming Products

Automated Sachet and Stick Pack Filling and Sealing System for Liquid Grooming Products

In the fast-paced grooming and personal care industry, delivering products with impeccable quality, hygiene, and visual appeal is non-negotiable. Packmate (GuangDong) Co., Ltd. presents its advanced Automated Sachet and Stick Pack Filling and Sealing System, engineered specifically for high-volume, precision packaging of liquid grooming formulations like beard oil, hair serums, and pre-shave oils. This system embodies over three decades of our engineering excellence in creating intelligent, turnkey packaging solutions. It automates the entire packaging sequence—from film unwinding and precise pouch forming to accurate liquid filling, hermetic sealing, date coding, and final cutting. By eliminating manual intervention, it guarantees consistent fill volumes, preserves product purity, and delivers a perfectly sealed, professional package that enhances brand value and consumer trust, making it the ideal solution for brands aiming to scale production with unwavering reliability.

Product Features

Our Automated System is built on a foundation of innovation, precision, and robust engineering, integrating key features designed to maximize efficiency and output quality for liquid grooming products.

• Ultra-Precise Liquid Filling: Equipped with advanced servo-driven piston or peristaltic filling systems to ensure accurate, consistent dosing of various viscosity liquids. This technology minimizes product giveaway and ensures every sachet or stick pack meets exact weight and volume specifications.
• Dual-Format Versatility: Seamlessly produces both sachets and stick packs in single or multi-lane configurations. The machine allows for quick changeovers to accommodate different pack sizes and materials, including high-barrier laminated films that protect sensitive oils from oxidation and moisture.
• End-to-End Automation: Features a fully automated process from film feed and pouch formation through filling, sealing, coding, and counting. This significantly reduces labor costs, minimizes human contact for superior hygiene, and enables uninterrupted, high-speed production runs.
• Intelligent Control & Monitoring: Operated via a user-friendly PLC-based touchscreen HMI. Operators can easily set parameters, monitor real-time production speed, track output, and access diagnostic data. The system includes automatic alerts for issues like low film supply or sealing temperature deviations.
• Hygienic & Durable Construction: All product contact parts are constructed from high-grade stainless steel (304/316), ensuring easy cleaning, corrosion resistance, and compliance with stringent hygiene standards. The robust design ensures long-term stability with minimal maintenance requirements.
• Compact & Efficient Design: Engineered with a space-saving footprint without compromising on power or speed. Its streamlined mechanics ensure smooth operation, quick changeovers, and high overall equipment effectiveness (OEE), maximizing your production floor’s productivity.

Technical Specifications

Product Application Fields

This automated system is specifically designed to meet the demanding packaging needs of the modern grooming and personal care industry. Its precision and versatility make it an indispensable asset for manufacturers of various liquid-based products.

• Beard Care & Men’s Grooming: Ideal for packaging beard oils, balms, and pre-shave oils into convenient, single-use sachets or stick packs for samples, travel kits, or retail sales.
• Hair Care Products: Perfect for filling hair serums, scalp treatments, and lightweight hair oils, ensuring precise dosing and leak-proof packaging.
• Skincare & Cosmetics: Suitable for facial oils, serums, and light lotions that require hygienic, accurate, and attractive portion-controlled packaging.
• Premium Sample & Travel Packs: Excels in producing high-quality, reliable sample sachets for product launches, promotions, and travel-sized offerings in the grooming sector.
• Contract Packaging: An excellent solution for third-party manufacturers (co-packers) serving multiple grooming brands, requiring quick changeovers and consistent results across different product lines.